Musical instrument manufacturer in Central New Jersey (Township of Neptune) needs help / advice on retiring / replacing old CNC machines, salvaging programs and fixtures, and generally improving our manufacturing processes.
We have a new Haas DT2 which is gradually being programmed for the smaller parts to replace a 1993 LeadWell with a Fanuc controller. The tool changer is gone on the LeadWell and we don't anticipate investing in another repair. We also have a 1987 (!) Ikegai TV4 with an old Fanuc controller which is a dedicated machine for one operation. The keypads are actually worn off. Eighteen years ago, someone programmed a very useful "Macro" program for it that allows us to punch in a couple of variable values and have the machine make a limitless number of different sized, but similar shape "tone bars" for our musical instruments. Can this program be copied, transferred, or reproduced to operate on a more modern machine? We have an Allen-Bradley 8400 control on an old Cintimatic 2V CNC with a Trundle table - also for a dedicated operation that requires 4 axis. That CNC has a custom fixture to hold and tilt 6 parts per load. We'd like to save the fixture if at all possible. There is a Hardinge gang tool lathe with a Fagor which we don't use, but should (or sell it). In short, we need some expert advice, if not actual programming.
1. Check what local dealers are operating at your area.
2. Show them your parts ( drawings, 3D models, whatever you have ) and ask for quotation of machinetool with tool set.
3. Select the best set of machines
4. Make a comparison table to see the best offer.
and so on ...
or ...
Just buy 3D printer capable to print metal.