Newbie PCNC 1100 Info


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    Member BMC_Dave's Avatar
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    Default PCNC 1100 Info

    Hey all. I was hoping to get some advice on this PCNC 1100. From what I've read this should be a series I? I might have the opportunity to pick it up for pretty cheap. What are some things to look for in a model this old? It's been used mostly for aluminum. Any advice is appreciated. Thanks!

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    Attached Thumbnails Attached Thumbnails PCNC 1100 Info-screenshot_20190624-193245-jpg  


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    Member Steve Seebold's Avatar
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    Default Re: PCNC 1100 Info

    I think a Series I machine can be upgraded to a Series III fairly easily.

    I’ve been running my Series II for almost 8 years and the only thing I have done in those 8 years is run it.

    I don’t do big production runs on it. It’s not that kind of machine, but if you’re gonna make 25 pieces, you can’t beat it.

    I’ve always said, I can do anything on my Tormach that you can do on a Haas or a Mazak, it’s just gonna take a little longer, but hey, my Tormach didn’t cost $75,000.00 either

    You can buy GOOD PARTS or you can buy CHEAP PARTS, but you can't buy GOOD CHEAP PARTS.


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    Member BMC_Dave's Avatar
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    Quote Originally Posted by Steve Seebold View Post
    I think a Series I machine can be upgraded to a Series III fairly easily.

    I’ve been running my Series II for almost 8 years and the only thing I have done in those 8 years is run it.

    I don’t do big production runs on it. It’s not that kind of machine, but if you’re gonna make 25 pieces, you can’t beat it.

    I’ve always said, I can do anything on my Tormach that you can do on a Haas or a Mazak, it’s just gonna take a little longer, but hey, my Tormach didn’t cost $75,000.00 either
    Yeah that's what I've been reading, which has also opened my eyes to how much is involved in setting these things up, but also the possibilities. This would be my first and I figure if I can pick this up for cheap enough it would be an awesome addition to my shop. I would love the ability to do some limited production, like you said 25-50 at a time small parts for general aviation.

    How can I tell whether any upgrades have been done? It has a lathe attachment, a computer that says path pilot on it, and a few other accessories. I'll admit I only have a basic understanding of what I'm looking at unfortunately.



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    Default Re: PCNC 1100 Info

    Quote Originally Posted by BMC_Dave View Post
    How can I tell whether any upgrades have been done? It has a lathe attachment, a computer that says path pilot on it, and a few other accessories.
    First of all, if it runs PathPilot it already has the Mesa control card - that's a good start. If you have access to the machine it shows the model version towards the bottom left on the PathPilot screen. That may not however be foolproof.
    The first major upgrade for the series 1 machines was the VFD spindle control. Check in the cabinet to see if you have this device:
    PCNC 1100 Info-spindle-drive-upgrade-kit-jpg

    The other major upgrade would be the 3 phase stepper update. As far as I know all pre-series 3 stepper motors where painted (white) for protection. Series 3 stepper motors don't appear to need this sealing and are black.
    Check out the upgrade requirement diagram here: https://www.tormach.com/store/index....90&portrelay=1
    Step



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    Default Re: PCNC 1100 Info

    Quote Originally Posted by TurboStep View Post
    First of all, if it runs PathPilot it already has the Mesa control card - that's a good start. If you have access to the machine it shows the model version towards the bottom left on the PathPilot screen. That may not however be foolproof.
    The first major upgrade for the series 1 machines was the VFD spindle control. Check in the cabinet to see if you have this device:
    PCNC 1100 Info-spindle-drive-upgrade-kit-jpg

    The other major upgrade would be the 3 phase stepper update. As far as I know all pre-series 3 stepper motors where painted (white) for protection. Series 3 stepper motors don't appear to need this sealing and are black.
    Check out the upgrade requirement diagram here: https://www.tormach.com/store/index....90&portrelay=1
    Step
    I found that upgrade diagram, but it doesn't look like anything that's in the main cabinet. I'll need to find a little more history on it but one of the shop guys was telling me the last operator had it running well but didn't like it because it's "a toy". Which... for commercial aerospace manufacturing I imagine is true, but for prototyping and small runs is perfect for what I need. Well... this and the Guifil bender

    When you say 3-phase stepper, that doesn't change the power requirement does it? I want to stick with single phase in my shop for sure.



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    Default Re: PCNC 1100 Info

    Quote Originally Posted by BMC_Dave View Post
    When you say 3-phase stepper, that doesn't change the power requirement does it? I want to stick with single phase in my shop for sure.
    Nothing to worry about. This just refers to how the stepper motors operate. It has no impact on the power requirements of the mill. it remains single phase.

    For reference this is what the bottom of the cabinet on an unmodified series 1 should look like. The original spindle drive (VFD) is on the right.
    PCNC 1100 Info-series1-jpg
    Step



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    Default Re: PCNC 1100 Info

    Quote Originally Posted by TurboStep View Post
    Nothing to worry about. This just refers to how the stepper motors operate. It has no impact on the power requirements of the mill. it remains single phase.

    For reference this is what the bottom of the cabinet on an unmodified series 1 should look like. The original spindle drive (VFD) is on the right.
    PCNC 1100 Info-series1-jpg
    Step
    Cool, that's what I suspected. Yep that image is what's in this machine, so I'll consider the cost of upgrade as well. Thanks so much for posting that!



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    Member BMC_Dave's Avatar
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    Default Re: PCNC 1100 Info

    Welp, picked it up $3,000. Just got to get it back to my shop and I'm off to the races!



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    Default Re: PCNC 1100 Info

    That is a late model Series 1. I have the same thing (an even earlier serial number) and it is definitely upgradable to essentially* a Series 3.

    *Minus some front panel changes, which don't actually need to be changed anyway.



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    Default Re: PCNC 1100 Info

    After binging on NYCCNC and Tormach videos I'm at least a little informed now haha. I'll be purchasing the spindle upgrade immediately, but at least for now I don't see the need for the servos. It came with what seems to be a complete TTS operator set, though analog, and plenty of bits to get me started in aluminum at least. I was able to talk to several of the previous operators and they all had great things to say about it and its condition, so it should really just be plug-n-play. I'm going to ask the shop if I can borrow some leveling tools, but I think I can get there myself with a water level if need be. With the spindle upgrade, does that come with the gauge or is that visible in PathPilot?

    ETA: I was referring to the spindle load sensing about the gauge.

    Attached Thumbnails Attached Thumbnails PCNC 1100 Info-tormach_1-jpg  
    Last edited by BMC_Dave; 06-27-2019 at 12:45 PM.


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    Default Re: PCNC 1100 Info

    Wow, 4th axis too.



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    Gold Member MichaelHenry's Avatar
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    Default Re: PCNC 1100 Info

    If it has the Series I steppers and drives, then it is worth the ~$800 to upgrade to the Series III steppers and drives. Also the power drawbar is a useful upgrade if yours doesn't already have that.



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    Quote Originally Posted by BMC_Dave View Post
    Welp, picked it up $3,000. Just got to get it back to my shop and I'm off to the races!
    You stole it!



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    Default Re: PCNC 1100 Info

    Great deal! The VFD spindle drive upgrade is a must do. You will have no regrets on the 3 phase stepper motors and drives upgrade. Call Tormach tech support. Let them know you're the new owner of this machine's serial number. They'll talk you through your upgrade options. If nothing eles you can bring this up to Series 3 specs and sell it for a profit.



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    Default Re: PCNC 1100 Info

    Quote Originally Posted by MichaelHenry View Post
    If it has the Series I steppers and drives, then it is worth the ~$800 to upgrade to the Series III steppers and drives. Also the power drawbar is a useful upgrade if yours doesn't already have that.
    Absolutely agree. If the OP will do both the VFD and steppers (which includes a new controller board for the machine cabinet plus the 3 steppers) he'll have a series III machine in all but name. At $3K plus the cost of the upgrades (about another 2K), he's got a current stepper motion machine for less than half what it would cost used. Deluxe base and a lot of options.

    Totally agree about PDB, too. Get something. Other options are truly optional, but the PDB really makes a huge difference.

    I'd also add that a touchscreen is awfully nice. Not required. Really nice.

    An absolute steal at the price. Looks to be in great shape, probably next to no hours on it.



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    Default Re: PCNC 1100 Info

    Other options are truly optional, but the PDB really makes a huge difference.
    I third that. I used a couple of 1100s with manual tool change for a long time, and the PDB is a freakin' life saver by comparison!



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    Default Re: PCNC 1100 Info

    Up and running, milled my first test part. The documentation that came with this is quite extensive, I can see every option that was purchased and the pertinent information in the manuals has been highlighted like it was someone's job to learn this, go figure. The controller is from 2016 which was a nice surprise. I think I'll take your guys' advice and do both upgrades, spindle and steppers. PBD will definitely be next but I need to pace myself just a little.

    I'm almost certain it's my inaccuracy with a dial indicator, but I looks like there's a bit of backlash on all axis, between .0002 and .0005 maybe but I'm not sure. I'd appreciate direction to some initial setup and tuning posts/vids/sites, I thought I might have run across something like that before but neglected to save it.

    ETA: I found the backlash thread that addresses exactly what I'm seeing.

    Attached Thumbnails Attached Thumbnails PCNC 1100 Info-img_20190628_101022-jpg   PCNC 1100 Info-img_20190628_113713-jpg   PCNC 1100 Info-img_20190628_115203-jpg  
    Last edited by BMC_Dave; 06-28-2019 at 07:28 PM.


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    Default Re: PCNC 1100 Info

    Between 2 tenths and 5 tenths? Or did you mean between 2 thou and 5 thou?



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    Default Re: PCNC 1100 Info

    Quote Originally Posted by widget_maker View Post
    Between 2 tenths and 5 tenths? Or did you mean between 2 thou and 5 thou?
    No I meant tenths. And I understand that's not a big deal now.



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    Default Re: PCNC 1100 Info

    You probably have one machine in a hundred! Mine is about 1.5 thou.



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