The Parameters I posted before are almost the same for your spindle
60deg should have no affect on the spindle starting
What terminals have you used for the input power???
Parameters for your spindle,
Huanyang Mactec54
PD000=0 for Parameter unlock ( 1 ) for Parameter Lock
PD001=0 (1 For Remote Control)
PD002=0 ( 1 For 0-10v Terminal Control or Remote Trim Pot Control ) ( J1 Also Needs to be set for Terminal Control )
PD003=400
PD004=400
PD005=400
PD007=20
PD008=220 (Motor Rated Voltage )
PD009=15
PD010=8
PD011=120 ( 100 Minimum Setting with Quality VFD, 120 is Safe)
PD13= 08 ( Is for Factory reset, Only use this to set VFD to Factory Default Settings )
PD014=10 ( Acceleration Adjust to suit)
PD015=10 ( Deceleration (Adjust to suit)
( PD15 is ignored IF PD26=1 Then the Spindle will Coast to a Stop)
PD041=8 ( Carrier Frequency )
PD141=220 ( Motor Rated Voltage )
PD142= 4 ( Motor Amp Rating )
PD143=2 ( Motor Number of Poles)
PD144=3000 (Max Motor RPM) =3,000= (24,000)
PD70=0 ( This may need to be set to 1 if Control Voltage is 0-5v )
PD72=400
PD73=120 ( 100 Minimum Setting )
Mactec54
If you HAVE a 4 pole motor and run it at 400hz, the rpm will be ~12,000 rpm.
Al.
CNC, Mechatronics Integration and Custom Machine Design
“Logic will get you from A to B. Imagination will take you everywhere.”
Albert E.
I finally had a friend who sets up these machines over for lunch and he got it up and running in about 30 minutes. The trick was the PD006 intermediate voltage setting. The default was 2.5 which runs the spindle way to slow for too long during startup, causing the over-amperage errors I was receiving. We set this to 20.5, this not only eliminated the errors but also allows me to set PD014 to just 5. He also showed me that setting PD041 (Carrier frequency) to 15 eliminated the high frequency squeal it was making. So I thought I should share what works for my setup.
Spindle 220V 3.5A 400 Hz
VFD has a 110V input and a 220V 3-phase to the spindle
PD001 0
PD002 0
PD003 400
PD004 400
PD005 400
PD006 20.5
PD007 20.0
PD008 110 (This is the input voltage, not the spindle rated voltage.)
PD009 6.5
PD010 6.5
PD011 10.0
PD014 5.0
PD042 15.0
PD142 3.5
PD143 2
PD144 This sets the rpm. I run anywhere from 1000 - 3000 resulting in 10000 - 24000 rpm
Thanks for all the help and I hope this post helps someone else.
Please make sure you adjust for your VFD and spindle pair. These settings are for a HY01D511B-T and a Spindle rated 220V 3.5A 400 Hz
Mactec54
Important detail in that entry, "this parameter is restricted by the voltage rating of the inverter." The input voltage of this inverter can only be single phase 110V. It is not setup the same as the 220V input inverters. This is what Automation Technologies told me and my friend also. Everything is working fine. I might back down on the carrier frequency a little since the VFD is pretty much at it's higher limit with a 800W spindle. I'll check back in a couple months and update on the performance. My test cuts have been awesome so moving onto some real projects. BTW Mactec 54 I don't think you know as much about these spindle/VFD combinations as you think you do.
They are telling you BS, if your spindle was rated at 110v then yes that would be set correct
Tt's not 110v if you live in NA it is 120v, for single phase, this is only what you are powering the VFD with, it has a doubler taking it to 240v right at the input of the VFD, everything in the VFD is running at 240v that is why the setting of the Parameters correct are important
Yes that would be a good idea the carrier frequency being that high will over heat the VFD, but being such a small spindle motor it may not affect the VFD to much
Have setup hundreds of them, all the sizes they make have more than 60 different VFD Drives cataloged and there Parameter settings, also repair them and manufacture VFD Drive power modules that OEM's use, have also repaired the spindles
Mactec54