VFD Settings - Page 2


Page 2 of 2 FirstFirst 12
Results 21 to 29 of 29

Thread: VFD Settings

  1. #21
    Member mactec54's Avatar
    Join Date
    Jan 2005
    Location
    USA
    Posts
    15362
    Downloads
    0
    Uploads
    0

    Default Re: VFD Settings

    Quote Originally Posted by jrg6269 View Post
    Can you be more specific about the settings that are wrong? The spindle voltage is 220. I would appreciate it. It seems very few of the settings I am seeing are for this combination of VFD/Spindle so confused about the settings that do not involve the spindle amp rating, spindle voltage, and VFD input voltage.
    The Parameters I posted before are almost the same for your spindle

    60deg should have no affect on the spindle starting

    What terminals have you used for the input power???

    Parameters for your spindle,

    Huanyang Mactec54

    PD000=0 for Parameter unlock ( 1 ) for Parameter Lock

    PD001=0 (1 For Remote Control)

    PD002=0 ( 1 For 0-10v Terminal Control or Remote Trim Pot Control ) ( J1 Also Needs to be set for Terminal Control )

    PD003=400

    PD004=400

    PD005=400

    PD007=20

    PD008=220 (Motor Rated Voltage )

    PD009=15

    PD010=8

    PD011=120 ( 100 Minimum Setting with Quality VFD, 120 is Safe)

    PD13= 08 ( Is for Factory reset, Only use this to set VFD to Factory Default Settings )

    PD014=10 ( Acceleration Adjust to suit)

    PD015=10 ( Deceleration (Adjust to suit)

    ( PD15 is ignored IF PD26=1 Then the Spindle will Coast to a Stop)

    PD041=8 ( Carrier Frequency )

    PD141=220 ( Motor Rated Voltage )

    PD142= 4 ( Motor Amp Rating )

    PD143=2 ( Motor Number of Poles)

    PD144=3000 (Max Motor RPM) =3,000= (24,000)

    PD70=0 ( This may need to be set to 1 if Control Voltage is 0-5v )

    PD72=400

    PD73=120 ( 100 Minimum Setting )

    Mactec54


  2. #22

    Default Re: VFD Settings

    Quote Originally Posted by DeanR181 View Post
    Thanks for your reply but I assure you 100% that my motor is 4 pole. Absolutely guaranteed


    Sent from my iPhone using Tapatalk
    This may sound like a stupid question but how can you tell with these Chinese made spindles. There is no documentation and the imprinting on the spindles does not have that information. Mine is a 800w 400Hz spindle. I have it setup as 2 poles.



  3. #23
    Member mactec54's Avatar
    Join Date
    Jan 2005
    Location
    USA
    Posts
    15362
    Downloads
    0
    Uploads
    0

    Default Re: VFD Settings

    Quote Originally Posted by jrg6269 View Post
    This may sound like a stupid question but how can you tell with these Chinese made spindles. There is no documentation and the imprinting on the spindles does not have that information. Mine is a 800w 400Hz spindle. I have it setup as 2 poles.
    Its not common to find one of these 400Hz spindles, that would be 4 pole, and if it was the RPM would be much lower, yours can't be anything else but a 2 Pole motor

    Mactec54


  4. #24
    Community Moderator Al_The_Man's Avatar
    Join Date
    Dec 2003
    Location
    Canada
    Posts
    24216
    Downloads
    0
    Uploads
    0

    Default Re: VFD Settings

    If you HAVE a 4 pole motor and run it at 400hz, the rpm will be ~12,000 rpm.
    Al.

    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.


  5. #25

    Default Re: VFD Settings

    I finally had a friend who sets up these machines over for lunch and he got it up and running in about 30 minutes. The trick was the PD006 intermediate voltage setting. The default was 2.5 which runs the spindle way to slow for too long during startup, causing the over-amperage errors I was receiving. We set this to 20.5, this not only eliminated the errors but also allows me to set PD014 to just 5. He also showed me that setting PD041 (Carrier frequency) to 15 eliminated the high frequency squeal it was making. So I thought I should share what works for my setup.

    Spindle 220V 3.5A 400 Hz
    VFD has a 110V input and a 220V 3-phase to the spindle

    PD001 0
    PD002 0
    PD003 400
    PD004 400
    PD005 400
    PD006 20.5
    PD007 20.0
    PD008 110 (This is the input voltage, not the spindle rated voltage.)
    PD009 6.5
    PD010 6.5
    PD011 10.0
    PD014 5.0
    PD042 15.0
    PD142 3.5
    PD143 2
    PD144 This sets the rpm. I run anywhere from 1000 - 3000 resulting in 10000 - 24000 rpm

    Thanks for all the help and I hope this post helps someone else.
    Please make sure you adjust for your VFD and spindle pair. These settings are for a HY01D511B-T and a Spindle rated 220V 3.5A 400 Hz



  6. #26
    Member mactec54's Avatar
    Join Date
    Jan 2005
    Location
    USA
    Posts
    15362
    Downloads
    0
    Uploads
    0

    Default Re: VFD Settings

    Quote Originally Posted by jrg6269 View Post
    I finally had a friend who sets up these machines over for lunch and he got it up and running in about 30 minutes. The trick was the PD006 intermediate voltage setting. The default was 2.5 which runs the spindle way to slow for too long during startup, causing the over-amperage errors I was receiving. We set this to 20.5, this not only eliminated the errors but also allows me to set PD014 to just 5. He also showed me that setting PD041 (Carrier frequency) to 15 eliminated the high frequency squeal it was making. So I thought I should share what works for my setup.

    Spindle 220V 3.5A 400 Hz
    VFD has a 110V input and a 220V 3-phase to the spindle

    PD001 0
    PD002 0
    PD003 400
    PD004 400
    PD005 400
    PD006 20.5
    PD007 20.0
    PD008 110 (This is the input voltage, not the spindle rated voltage.)
    PD009 6.5
    PD010 6.5
    PD011 10.0
    PD014 5.0
    PD042 15.0
    PD142 3.5
    PD143 2
    PD144 This sets the rpm. I run anywhere from 1000 - 3000 resulting in 10000 - 24000 rpm

    Thanks for all the help and I hope this post helps someone else.
    Please make sure you adjust for your VFD and spindle pair. These settings are for a HY01D511B-T and a Spindle rated 220V 3.5A 400 Hz
    What is your spindle size, if you use those Parameters your spindle or VFD won't last very long

    You need to give all the spec's VFD and Spindle to get the Correct Parameters

    Mactec54


  7. #27
    Member mactec54's Avatar
    Join Date
    Jan 2005
    Location
    USA
    Posts
    15362
    Downloads
    0
    Uploads
    0

    Default Re: VFD Settings

    Quote Originally Posted by jrg6269 View Post
    I finally had a friend who sets up these machines over for lunch and he got it up and running in about 30 minutes. The trick was the PD006 intermediate voltage setting. The default was 2.5 which runs the spindle way to slow for too long during startup, causing the over-amperage errors I was receiving. We set this to 20.5, this not only eliminated the errors but also allows me to set PD014 to just 5. He also showed me that setting PD041 (Carrier frequency) to 15 eliminated the high frequency squeal it was making. So I thought I should share what works for my setup.

    Spindle 220V 3.5A 400 Hz
    VFD has a 110V input and a 220V 3-phase to the spindle

    PD001 0
    PD002 0
    PD003 400
    PD004 400
    PD005 400
    PD006 20.5
    PD007 20.0
    PD008 110 (This is the input voltage, not the spindle rated voltage.)
    PD009 6.5
    PD010 6.5
    PD011 10.0
    PD014 5.0
    PD042 15.0
    PD142 3.5
    PD143 2
    PD144 This sets the rpm. I run anywhere from 1000 - 3000 resulting in 10000 - 24000 rpm

    Thanks for all the help and I hope this post helps someone else.
    Please make sure you adjust for your VFD and spindle pair. These settings are for a HY01D511B-T and a Spindle rated 220V 3.5A 400 Hz
    No this post would not help anyone because it is incorrect Parameters to set

    PD008 is the motor name plate Voltage, you have that in correct as with some of the other Parameters also

    Straight from the manual I think it is quite easy to read the manual

    Attached Thumbnails Attached Thumbnails VFD Settings-pd008-parameter-setting-png  
    Mactec54


  8. #28

    Default Re: VFD Settings

    Important detail in that entry, "this parameter is restricted by the voltage rating of the inverter." The input voltage of this inverter can only be single phase 110V. It is not setup the same as the 220V input inverters. This is what Automation Technologies told me and my friend also. Everything is working fine. I might back down on the carrier frequency a little since the VFD is pretty much at it's higher limit with a 800W spindle. I'll check back in a couple months and update on the performance. My test cuts have been awesome so moving onto some real projects. BTW Mactec 54 I don't think you know as much about these spindle/VFD combinations as you think you do.



  9. #29
    Member mactec54's Avatar
    Join Date
    Jan 2005
    Location
    USA
    Posts
    15362
    Downloads
    0
    Uploads
    0

    Default Re: VFD Settings

    Quote Originally Posted by jrg6269 View Post
    Important detail in that entry, "this parameter is restricted by the voltage rating of the inverter." The input voltage of this inverter can only be single phase 110V. It is not setup the same as the 220V input inverters. This is what Automation Technologies told me and my friend also. Everything is working fine. I might back down on the carrier frequency a little since the VFD is pretty much at it's higher limit with a 800W spindle. I'll check back in a couple months and update on the performance. My test cuts have been awesome so moving onto some real projects. BTW Mactec 54 I don't think you know as much about these spindle/VFD combinations as you think you do.
    They are telling you BS, if your spindle was rated at 110v then yes that would be set correct

    Tt's not 110v if you live in NA it is 120v, for single phase, this is only what you are powering the VFD with, it has a doubler taking it to 240v right at the input of the VFD, everything in the VFD is running at 240v that is why the setting of the Parameters correct are important

    Yes that would be a good idea the carrier frequency being that high will over heat the VFD, but being such a small spindle motor it may not affect the VFD to much

    Have setup hundreds of them, all the sizes they make have more than 60 different VFD Drives cataloged and there Parameter settings, also repair them and manufacture VFD Drive power modules that OEM's use, have also repaired the spindles

    Mactec54


Page 2 of 2 FirstFirst 12

Tags for this Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  


About CNCzone.com

    We are the largest and most active discussion forum for manufacturing industry. The site is 100% free to join and use, so join today!

Follow us on


Our Brands

VFD Settings

VFD Settings