Day 3 of commissioning. Key issues:
- Tool changer settings out by approx. 1cm so tool change command crashes spindle into tool
- Mouse pooh in Vacuum pump air filter
- Y linear rail wavy (+0.14mm – 0.05mm) similar results for both Z and X dimension of Y linear rail. Looking at other rails tomorrow. The claimed accuracy of 0.02mm seems out by a factor of 10.
- Y axis software limit not set so excess Y axis (Jog or g-code) will crash the controller – requiring a hard reset. Waiting on pass codes so we can correctly set the controller (Syntec 21MA).
- Base level achieved – ish. Very difficult because of wavy linear rails. We may look at taking the y rails off, cleaning and re-seating because it is likely caused by dirt and/or over torqued fasteners on the rail.
- Side walls bent. Only cosmetic.
- Leveling feet needed to be machined so that they could be adjusted. They arrived as a very rough casting.
- X axis has a squeal. Yasakawa, so Servo should be fine. Likely the bearing on the other end of the reduction belt. Lubricated and will check tomorrow.