I'm converting another milling machine to CNC. In the past I've used wire like in the this picture.
It has a gray PVC sheath, and a low strand count (ie: fewer and heavier strands per conductor), making it not the greatest for flexibility. I think this is something like security system cable or some other application like that where flexibility isn't a priority but everybody sells it as "stepper" wire. I haven't had any real issues with it except that I personally think it looks, feels, and flexes like an ultra-cheap wire. Kind of like a cord on a cheap power tool in cold weather.
For this new build I would like to use something better. The motors are 6A, so I figure 18 AWG would be good. I'm thinking about using 18/4 SOOW wire but wondered what others may have used. SOOW cable has a rubber sheath and has good flexibility. It is generally what is used on high quality power tools.
So what kind of cabling other than the gray stuff is everyone using?
Also decent connector recommendations would be appreciated as well. I'll need bulkhead connectors for the control box I'm putting together, and matching cable connectors.
I won't touch 'rubber insulation' any more. It perishes and the whole cable is likely to go up in flames. I remember a 100' extension lead doing that once. In fact, I have just consigned a heavy duty 15 A extension lead some 60' long to the bin for that reason: all perished.
Rubber cables have another problem: they are pretty much impossible to solder (unless you have a freshly made reel of cable straight from the factory). The rubber insulation does something very nasty to copper wire in a very short time.
Stepper motor wire selection
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