New Machine Build How is it so far?


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    Member Jerseydog's Avatar
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    Default How is it so far?

    I have finally decided to start building my first CNC machine using 80/20. I decided on the 80/20 because I was able to get most of the parts pre-cut. I really didn’t want to cut the aluminum myself because of the limited amount of tool I have. I really didn’t want to risk cutting the parts wrong. The design I finally decided on was a combination of many machines and threads I have read on here. It’s maybe what you call a hybrid of sort. Well I started ordering parts without giving it to much thought on the final outcome. There were many variables I didn’t take into consideration until the parts were on my door step. So with the parts on hand I started building what I think might work. Knowing nothing in advance about this process, I have decided to post on here in order to get as much feed back as I can from people with more experience than I to offer. I have posted pictures of my progress, hopefully not having to change too much from what I have already. I’m realistic in that I’m clueless in this process and will take into consideration altering my design according to the feedback I get. Well what I want to know is will this work? What should I do to improve? I’m doing this project slow because of the amount of money involved. I buy parts as I can and this is as far as I have gotten. Once I have paid what I bought I will move on to purchasing more parts. Please take into consideration that my final design will incorporate a rack & pinion from CNC Router Parts because I have the bearings all ready. I want to use this machine to hopefully cut my own RC Planes someday. In between building I will start learning AutoCad because as was able to get my hands on a copy. Very steep learning curve especially when you can’t find anything on RC Airplane tutorials on this topic. If you know of any please let me know also. Thank you for taking your time to read my thread.

    How is it so far?-picture-006-jpgHow is it so far?-picture-004-jpgHow is it so far?-cnc-project-011-jpgHow is it so far?-cnc-project-020-jpgHow is it so far?-cnc-project-003-jpgHow is it so far?-cnc-project-017-jpgHow is it so far?-cnc-project-023-jpgHow is it so far?-cnc-project-024-jpgHow is it so far?-cnc-project-025-jpg



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    Well fwiw, here is my $0.02.
    It looks like you are using 1530 extrusions for you outside frame and it looks like you are spanning about 6'. I think this will flex more than you would like (I know it would be more than I would like). I would have made it more robust. Here is a link to automation4less. They have some great pdf files that will easily allow you to figure the amount of bending you can expect.
    structural aluminum extrusions, TSLOTS, T-Slots, 80/20, Parker, Item, IPS, slotted extrusion

    As far are autocad, I'm sure there are people who swear by it. I tried it once and found it awkward and hard to learn. You couldn't give it to me. I use TurboCAD. It's easy to learn (relatively) and cheap. It will probably do all you want and more.

    Good luck.
    Rick



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    Member Jerseydog's Avatar
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    Hey RicknBeachcrest

    I was looking into figuring out how much flex my machine will and can't figure it out. The actual measurements for my machine is 60"x39" and the height is 39". Can you help me determine how much flex it might have? What would happen if it has to much flex? Is there anything I could add to it in order to make is stiffer? I'm also looking into TurboCad because theirs more tutorials for it. What TurboCad you think I should get so many types?



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    Max. Deflection is in inches
    ° "F" or Force is in pounds
    ° "L" or Length is in inches
    ° "E" or Modulus of elasticity is in pounds per inch squared
    ° "I" or Moment of Inertia is in inches 4
    ° "W" or Weight is in pounds per inch


    MAX DEFLECTION =
    FL^3
    ----
    48 EI

    lets say the force on each side is 200lbs
    length is 60"
    modulas of elacticity is 10,000,000
    moment of inertia is 1.877 for Tslot's 1530 oriented with skinny side up.

    This is in the attachment, courtesy of Automation4Less.com (Great company by the way, I bought all my extruded aluminum from them).


    Just do the math. So I get about .048" of deflection in the middle.

    Ways to reduce the deflection? Reduce the span or change the dimension of the material used.

    I've been using TurboCAD deluxe v12 for years. It does everything I need and then some.


    Here is v15 for just $15. Can't go to wrong at that price.

    http://www.amazon.com/TurboCAD-15-De...ref=pd_cp_sw_0

    I also included a photo of my machine. It is about 24" square.

    My number one suggestion for anyone just starting out is to spend a couple hours each night reading this forum and do this for a couple of months. I book marked everything I felt to be relevant to what I wanted to build and then I re-read it. If I had any questions on a particular aspect of someones build, I would post it on their build log.

    Good luck.
    Rick

    Attached Thumbnails Attached Thumbnails How is it so far?-tslote-sec1-pdf   How is it so far?-dscn0376-jpg  


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    All good points and advice. A few points I want to make though.

    Using dual rack and pinion drives on the gantry, you can add more legs to support the table, so flex isn't as big of a deal.

    99%+ of what gets machined on a table like yours is way more flexible than the table itself, so with a spoilboard that's been machined flat, and the stock clamped down, any flex will not show up in the finished parts, probably even in up to 1" thick aluminum.

    I have a very similar table, shorter x and single y drive, 60"long 1530 rails, you can see the sag in the table, has never EVER been a problem with the finished parts because of it. If I was machining molds out of 4" thick aluminum it would be a problem, but that's way out of the scope of the rest of the machine anyways.

    Sent from tapatalk



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    Hey RicknBeachcrest

    Thank you so much for taking some of your time to post valuable information for me. I think what I might do to reduce deflection is to add 2 more legs towards the middle. Hopefully that will help reduce it. I'm going to purchase TurboCad for that price you can't go wrong. But the next parts I'm going to buy will be the rack and pinion assembly. But in the mean time I'll have to learn TurboCad

    PS I actually bought TurboCad v18 for $16.05

    dylwad

    Thanks for reading my thread. I mostly want to cut airplanes out of balsa and other light wood so hopefully the deflection should be to much of an issue. But if could find 2 more pieces for a good price for the legs I'll get them. Thanks

    Last edited by Jerseydog; 10-08-2013 at 07:30 PM.


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    Good choice on Turbocad, I have been using it since 7.0 or so, 2003 I believe, now using 15 deluxe. It does everything I need it to do for 2D work, and is super fast once you learn the keyboard snap shortcuts. Sure is a bargain. I use Rhino3d for the more complicated 3D stuff, but if your used to designing planes on paper, turbocad will be a breeze.

    Sent from tapatalk



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    Dylwad

    Well i have no experiance in anything not even designing airplanes on paper. Everything i'm doing i'm learning as i go but love every minute of it. I want to build rc plane but i don't even know how to fly. Their was this guy that was going to teach me how to fly this summer but i never was able to get in thouch with him. Oh well maybe next year. I was wondering how were you able to align the holes down the middle of the metal rail? How wide should i buy metal rails?ie how much should the metal stick out from the sides in order for the bearing to ride on them.



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    Gotta love the 8020. Stiff, light, and straight... Good luck!



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    The good thing about using 8020 being able to buy pre-cut pieces. I'm not to good with power tools so that's why I decided to go this route. This stuff is so easy to work with and your imagination is limited by your pockets



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    As someone said, you can simply add a leg in the middle on each side if the concern of bending bothers you much. My machine is on a wood table, so I have no doubt there is bending. And it's on a wood floor which no doubt gives here and there a bit due to the weight. In the end, if you surface the worktop, and you have your x,y and z straight and squared, things will come out fine.

    Look forward to seeing the rest of the build as it goes. BTW, if you are basing things off of mine, design your Y to use the R&P drive instead of acme screw. Much easier to clean and maintain... changing the acme nut for the Y on mine is a major job and not at all fun or easy.

    Wood neophyte.


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    Arbo,

    Thanks for your input I really appreciate it. Thank you for the heads up on the y axis I will definitely do R&P all around. I make deliveries to different companies everyday. As I'm making the delivery, I'm always on the look out for parts that I might be able to use for my build. Well I went to this metal and thread shop and noticed they had plenty of metal, so I decided to ask how much. Well for 2pcs of 1/4"x3"x5' with 5/16" holes punched right down the middle they only charged me $40. I want to paint the middle of the rails red to match the other parts. My question is do I have to do anything to the metal where the bearing will be riding on?



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    If all your doing is planes check out sketchup 8 and sketchucam plug in all free
    Google phlatboyz. I found it to be a great tool for open source freeware

    http://youtu.be/9dTS1A2F4j8


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    RMHCNC

    Thanks for the your suggestion on sketchup 8. I bought turbocad 18, because I was able to purchase a tutorial for drawing up planes. I will try to just learn one program in order not to get confused. Hopefully turbocad will be a good program to learn. Learning two programs might just be to challenging for me.



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    Well I have decided to document my progress on here about building a CNC machine. I'm making plenty of mistakes along the way and will like to keep others from making the same mistakes. The one mistake I made early on was trying to figure out what type of 8020 to get for my machine. I made and impulse buy on some 8020 on ebay thinking it was a good price. Once my packaged arrived at my door that's when I noticed why it was such a good price. Not knowing much about 8020 I bought the wrong size that being 40mm. I still have it in my basement collecting dust maybe one day I might be able to use it on something else. Second mistake was buying two pieces of flat steel thinking it was a good price. It was actually hot rolled steel with a thin film of a gray crust. I thought I could still use it by maybe sanding the crust of. I had read on other sites even on here about people doing it, but after 10 circle sandpaper on an angle grinder and 2hrs later all I was able to polish was about 6". Well to make a long story short hot rolled steel might be a better price but the amount of time needed to just get it prepared is not worth it. The only positive about the steel I bought is that I could use it as a template to drill the holes on the cold steel i have to buy next.



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    yeah you definitely want cold rolled.

    Wood neophyte.


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    Well I just ordered the cold rolled rails for the x and y axis. I have a drill press and will like to start using it. I will like to build a drill press table in order to drill the holes on the steel. Any one have any ideas on how to drill the holes on the steel without a table? They need to be straight and in the middle.



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    I scribed the center, center punched the hole locations, started with a 1/8" pilot bit and opened them up to just over 5/16" so I would have some wiggle room. Wasn't too bad.



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    Your table looks awesome! I am at about the same point in my build. You can see it on my site. I should have my screws in the next couple days, and my linear rails within the next two weeks! Have you figured out what size motors you will be using? One thing I am looking into for rigidity is an epoxy/granite type solution to fill the voids in my extrusion. I look forward to seeing your progress, and have bookmarked your build!



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    Rusty13jr

    I just received my cold rolled steel yesterday and will like to figure out a way to drill the holes. I like dylwad idea which I'm going to try on my old piece of hot rolled steel i bought. As far as the electronic I'm going with the nema 23 gecko system from cncrouterparts because it's plug and play. It's going to be a dual rack and pinion systems and from the answered i have received it should me just fine. I'm just waiting to see if theirs a sale going on soon before i buy. I'm going with the gecko system because of it's good resale value just in case one day I'll build another bigger machine. I will keep an eye on your machine also it's looking good. The 8020 stuff does get expensive that's why it doesn't have more support but hopefully it should be good enough. If it's not good I could always add 2 more legs.



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