Results 1 to 7 of 7

Thread: Welding a tapered pipe

  1. #1
    Registered
    Join Date
    Nov 2005
    Location
    USA
    Posts
    16
    Downloads
    0
    Uploads
    0

    Welding a tapered pipe

    Hello all,
    I am trying to clamp together a piece of flat steel that has been rolled. The steel gets within about 4" of being closed, so I must close the gap and then weld the seam. Does anyone have any recommendations on the best way to clamp a varying diameter tube?
    Thanks


  2. #2
    Gold Member mxtras's Avatar
    Join Date
    May 2005
    Location
    USA
    Posts
    1,810
    Downloads
    0
    Uploads
    0
    How thick is the wall? Could you use hose clamps?

    Scott
    Consistency is a good thing....unless you're consistently an idiot.


  3. #3
    Registered
    Join Date
    Nov 2005
    Location
    USA
    Posts
    16
    Downloads
    0
    Uploads
    0
    well i think i now have a killer idea. however, i defiantly would like to hear other ideas. Hose clamps are out simply because of the shear size of some of the tubes that will be used ( i think the max is like 30" diameter). i think wall thickness can range from like 18Ga to prolly 3-6mm


  4. #4
    Registered Kool Parts's Avatar
    Join Date
    Jan 2004
    Location
    USA
    Posts
    452
    Downloads
    0
    Uploads
    0
    Easy...rope around tube...twist to tighten. Use a broom stick to twist with, then you can wedge it on the floor, or foot to hold while you tack...with both hands free


  • #5
    Registered
    Join Date
    Jul 2005
    Location
    Canada
    Posts
    11,964
    Downloads
    0
    Uploads
    0
    Quote Originally Posted by sleepy23 View Post
    Hello all,
    I am trying to clamp together a piece of flat steel that has been rolled. The steel gets within about 4" of being closed, so I must close the gap and then weld the seam. Does anyone have any recommendations on the best way to clamp a varying diameter tube?
    Thanks
    Make some tabs with holes. Weld these tabs on both sides, back a little bit from the edge. Put a length of threaded rod through the holes and run nuts in from both sides until the edges are at welding distance. Tack the joint in several locations, remove the threaded rod, grind the tab welds and break them off, finish the seam weld.

    The size of the tabs and threaded rod has to be chosen to match the material thicknesss.
    An open mind is a virtue...so long as all the common sense has not leaked out.


  • #6
    Registered 300sniper's Avatar
    Join Date
    Jul 2007
    Location
    usa
    Posts
    384
    Downloads
    0
    Uploads
    0
    ratchet straps would be quick and easy. depending on the thickness of the material being worked with you could use small motorcycle type straps or larger heavy duty ratchet straps.


  • #7
    Registered
    Join Date
    Jun 2005
    Location
    Australia
    Posts
    198
    Downloads
    0
    Uploads
    0
    Another aspect will need some consideration is the welding.
    Depending on the length of the tube.
    You will need to tack weld at frequent intervals and I would suggest a back stitch sequence to minimise distortion.
    Just a couple of cents worth.
    The More I Learn The Less I Seem To Know


  • Similar Threads

    1. tapered hole
      By dshowald in forum Milltronics
      Replies: 5
      Last Post: 05-01-2007, 12:19 PM
    2. Tapered gib
      By chevdrgtrk in forum General Metal Working Machines
      Replies: 4
      Last Post: 11-28-2006, 02:56 AM
    3. Tapered Bore?
      By dwarf66 in forum General Metalwork Discussion
      Replies: 2
      Last Post: 11-23-2006, 03:56 PM
    4. emt conduit, galvanized pipe or black pipe?
      By JohnG in forum DIY CNC Router Table Machines
      Replies: 5
      Last Post: 05-21-2006, 09:24 PM
    5. Setting up a tapered cutter
      By cybeeria in forum General Metalwork Discussion
      Replies: 4
      Last Post: 03-20-2006, 09:16 PM

    Posting Permissions


     


    About CNCzone.com

      We are the largest and most active discussion forum from DIY CNC Machines to the Cad/Cam software to run them. The site is 100% free to join and use, so join today!

    Follow us on

    Facebook Dribbble RSS Feed


    Search Engine Friendly URLs by vBSEO ©2011, Crawlability, Inc.