
Originally Posted by
drcrash
Then it's not the right stuff. You only want to use textured plastic if you want a textured result. The stormtrooper guys use smooth plastic.
If you vacuum form textured plastic with the smooth side out, the texture will come through (in a muted form). That can be cool if it's what you want, maybe to get a texture like beaten metal, but it isn't smooth.
You don't want it as translucent as light-diffuser panels, either.
What you want is white high-impact (poly)styrene (a.k.a. HIPS or HIS) or ABS plastic. (ABS usually comes smooth on one side, haircell texture on the other. You don't want that---you want your ABS "smooth both sides" or SBS.) If you buy 4 x 8 foot sheets from a local plastics supplier, it'll be cheaper than diffuser ceiling panels. (The HIPS will, anyway... not sure about ABS.)
The guys on the discussion board at tk560.com can tell you all about it.
They even have a vacuum forming forum that's more active than this one (which is why I know a little about the stormtrooper stuff).