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Thread: Painting fiberglass plug / mold for forming styrene?

  1. #1
    RFC
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    Question Painting fiberglass plug / mold for forming styrene?

    Hello,
    I am as green as grass when it comes to plastic forming. BUT, I have lots of enthusiasm and am eager to learn.
    I would like to home produce / thermoform .020" flock covered styrene to make display case liners that are about 8" x 12" and 1" thick.
    Using a sample liner that I wanted to duplicate, I made my first plug ( terminology?) by layering the inside back with Tiger hair fiberglass.
    Removed the plug and now filling the voids and air pockets with glazing putty.
    What I would like to know is after the plug is filled and sanded, can I paint with lacquer primer progressively sanding with finer grit paper
    to achieve a semi glossy surface?
    Would the last step be to wax the plug before using? Will lacquer stand up to the heat of styrene forming?
    Thank you for your help, Bob


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    I would fill the tiger stuff with more bog or better still a polyester resin thickened with talc and trowel on.
    The resin talc mix will sand down to a very smooth surface.
    As you are flocking the part I would have thought it does not need to be that good a surface.
    You will be able to vac over the polyester talc surface without further treatment.


  3. #3
    Registered J&M Enterprises's Avatar
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    Quote Originally Posted by RFC View Post
    Hello,
    I am as green as grass when it comes to plastic forming. BUT, I have lots of enthusiasm and am eager to learn.
    I would like to home produce / thermoform .020" flock covered styrene to make display case liners that are about 8" x 12" and 1" thick.
    Using a sample liner that I wanted to duplicate, I made my first plug ( terminology?) by layering the inside back with Tiger hair fiberglass.
    Removed the plug and now filling the voids and air pockets with glazing putty.
    What I would like to know is after the plug is filled and sanded, can I paint with lacquer primer progressively sanding with finer grit paper
    to achieve a semi glossy surface?
    Would the last step be to wax the plug before using? Will lacquer stand up to the heat of styrene forming?
    Thank you for your help, Bob
    I can't comment for sure on the lacquer, but I can tell you what we use. For starters, I would use a high-temp bondo to smooth everything. You can then paint it with an all-purpose primer (google "fourseal") or a higher-temp product, like Duratech.
    J&M Enterprises | Ceramic vacuum form tooling
    www.jmenterprises.net


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