X4+ Overheating

[Des Jacobsen]

I have had my X4+ for about 3 months and up till now it has been working fine. Over the past few days it has been giving me grief. I will start cutting and for no apparent reason the spindle just stops. All the steppers keep going.

I am suspicious that it is overheating as it is summer down here and the temperature of the workshop is sitting around 34 deg ( 93F). This afternoon I took the back off and held it open with cable ties and positioned a large fan to blow across the back of all the electronics. It seems to be better but I am not confident that this will fix it.

Has anyone else experienced a similar problem?

[neilw20]

I have noticed a problem with the way the signal to control the speed is processed.
If you run the machine in manual, and keep turning up the spindle speed does it get to a point where it stops if you increase the knob too far?

If that's the case try reducing the commanded speed to 3000 RPM, and sneak it up a bit at a time (mach3 slider on second screen) until you find the maximum that will work. The bottom end of the speed range may have problems too.

Now backoff 10% and use that as your maximum program speed.

(IMHO) The AD conversion algorithm in machine control, is poorly designed.

[ataxy]

on my x4+ if i turn the knob all the way it just hits the max and thats it

[Des Jacobsen]

The issue is that for 3 months I have been able to cut at 3000 RPM with out a problem. Over the past few weeks the machine has developed a new problem where in the middle of cutting the spindle just stops. This could be anywhere for 30 seconds to 3 min into the job). I suspected a heating issue as for the past few weeks it has been very hot in Brisbane.

I have tried running at lower speeds 2600 rpm and the problem still remains. The strange thing is I can run the spindle at 3200 RPM in manual mode for 10 Min without the motor stalling. But then the only thing running is the spindle,(no steppers) and ithe spindle is not under load.

The only way I can get the spindle running again is to abort the tool path and restart. I have tried varing the speed from Mach 3 but it makes no diference. If I am lucky when I restart the tool path I get a little further than I did the previous time.

I have even gone to the extent of getting a replacement PC and doing a clean Windows install with the latest ver of Mack 3, just incase it was a Windows / Mach 3 issue.

[Martin Long]

Des,
I live in Perth (Western Australia for those who don't know!!) and we have recently also had very hot weather
(49deg.C yesterday). Although I have not experienced any problems, I'm still considering installing two fans into the rear electric's panel, one sucking with a foam filter, and one blowing (extracting).
I would be interested to know if you do this mod and if it solves the problem??

Martin

[ataxy]

my bet would be on electronic component but its weird that it will run in manual, does it stall in manual if you take a cut, cuz you said you can run it a 3600 for 10 min in manual but is it taking a cut

[Des Jacobsen]

I'll be adding a cooling fan today so I'll let you know what happens.

[syil]

have you turn on the watch dog?
anyway,we got your email address,and will contact you directly.

[Martin Long]

Syil, please let us in on the secret. What is a watch Dog?

Martin

[syil]

in last canton fair we also face same problem.
the all axis moving,but spindle stop,so,we call the factroy engieer,and screen display said Watch dog on.
it is a MACH3 software set.i`m not sure this funcation use for that.but it is look like very similar.....
anyway.if next time stop,check the mach3 screen frist,
or tomorrow i scan this pic for you.

[neilw20]

Originally Posted by Martin Long Syil, please let us in on the secret. What is a watch Dog? Martin

SORRY, I must be more careful with the named terms.
In Mach3 the regular output is CHARGE PUMP (ref 5.3.4 in MAch3 Manual)
Generically I was using the term WATCHDOG.
I Believe the BOB has the hardware. You can disable it! There is a jumper. SYIL ?? Please answer below. Thanks.

Hi Martin.
If I remember rightly, your watchdog was initially disabled because you had no machine movement.

Mach3 has an option of outputting a regular watchdog pulse on a selected line.
The typical way to generate a watchdog pulse is the after all parts of a program that need processing have done their bit, then the main program outputs a regular pulse. If any part of the program stops working due to faults, or important events like the big RESET screen button is hit, or an external emergency stop is hit, then the watchdog pulse stops.

At the machine end, if the watchdog is enabled, the machine should function normally while receiving watch dog pulses. If the pulses stop then all drives and motion is disabled.

The syil problem is the documentation and maybe their understanding.

1. How do enable or disabled the watchdog. (on the BOB)
2. Which LPT cable pin is dedicated to the watchdog.
3. What is the watchdog timeout time. How long before machine stops after pulses missing.
4. What is disabled, and how, when the pulses are missing.
5. What indication shows on the X4 screen? (probably none??)
6. What is the procedure to reset the fault condition.

Martin. Don't ask Frans. He has no documentation that I know of.

SYIL. Please answer ALL the questions to improve customer satisfaction.

[Martin Long]

Neil,
Think you got confussed, it wasn't me that had the problems.
The only trouble I have had was the Z axis proximity switch failed, Syil sent me a bag full of replacement switches in an express airbag to Western Australia which I received within four days, great service I thought.
My only bug is that the E-stop is not instant and the time delay sometimes feels like two weeks. Oh, and backlash in the 4axis??
I'm satisfied with my X4+, one buy's Chinese machine and one pays the asking price, somtimes one gets good one, sometimes one gets a not so good one, whichever one gets, one must be prepaired to do a little/lots improvement work.

Martin