Brushless DC spindle question


Results 1 to 7 of 7

Thread: Brushless DC spindle question

  1. #1
    Registered
    Join Date
    Jan 2014
    Posts
    5
    Downloads
    0
    Uploads
    0

    Default Brushless DC spindle question

    I have acquired a 24 volt DC , 600 watt 20,000 RPM brushless spindle motor with a rating of .8 HP and I have no documentation as to what brand it is or the parameters to make it run. The only connections coming from the motor are marked: U, V, and W. I am thinking I am going to need a variable frequency drive to run the motor, Is this correct and will I need anything additional?
    So far in looking around the only VFD's I have seen all say their output is in AC not DC.

    Similar Threads:


  2. #2
    Member CitizenOfDreams's Avatar
    Join Date
    Nov 2012
    Location
    USA
    Posts
    1267
    Downloads
    4
    Uploads
    0

    Default Re: Brushless DC spindle question

    "Brushless DC motor" is kind of a misnomer, technically it's a 3-phase AC motor. Normally those motors are used with a special VFD that takes 24VDC and outputs 24VAC 3-phase.

    It is probably possible to run your motor with a regular line-powered VFD if you set up the V/F curve not to exceed the motor's rated voltage.



  3. #3
    Community Moderator Al_The_Man's Avatar
    Join Date
    Dec 2003
    Location
    Canada
    Posts
    24220
    Downloads
    0
    Uploads
    0

    Default Re: Brushless DC spindle question

    Is it actually a BLDC motor, if you short the U,V,W and try and spin the rotor by hand, does it resist?
    Al.

    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.


  4. #4
    Registered
    Join Date
    Jan 2014
    Posts
    5
    Downloads
    0
    Uploads
    0

    Default Re: Brushless DC spindle question

    Quote Originally Posted by Al_The_Man View Post
    Is it actually a BLDC motor, if you short the U,V,W and try and spin the rotor by hand, does it resist?
    Al.
    Yes, I tried that and there was considerable resistance to turning the shaft. I am not totally sure about the 24 Volt spec, the smaller less powerful motor I had says on it's side that it is 150 VDC so I cannot see this one being a 24 volt. A machine manufacturer sent me the motor as a replacement for the smaller motor as a mistake, it is from one of their newer machines and has absolutely zero labeling on it. I agreed with them to keep it and try to retrofit it to my machine since it is definitely a better motor, but since they have new machines they want to sell I have not been able to get them to provide me with any specs other than what they have as spec for their new machine on their site which mentions only .8 HP / 600 watt / 20,000 RPM. The inside of the motor has 6 coil poles surrounding the shaft with a magnet on the shaft there are 6 divisions marked on the magnet around the shaft.



  5. #5
    Community Moderator Al_The_Man's Avatar
    Join Date
    Dec 2003
    Location
    Canada
    Posts
    24220
    Downloads
    0
    Uploads
    0

    Default Re: Brushless DC spindle question

    I have attempted to use a BLDC motor on a VFD with little success.
    Normally BLDC or AC synchronous needs some kind of commutation, either by sensors (hall effect etc) or by motor current detection at power up.
    That is a very surprising number of poles for a 20krpm motor.
    Normally you can detect the number by shorting the stator and turn very slowly and count the 'bumps'.
    Al.

    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.


  6. #6
    Registered
    Join Date
    Jan 2014
    Posts
    5
    Downloads
    0
    Uploads
    0

    Default Re: Brushless DC spindle question

    The machine I have is one the I-Carvers made in Taiwan, decent little hobby machine, but the spindle motors (4 motors in the last 4 years for me) have been a problem and as a result of that and other problems they have discontinued the machine. Since I have the basic framework it is my intent to modify the machine so that I can keep it functioning, as parts will will become unavailable down the road. I did locate a scematic for the "new " machine that uses this motor, there is no reference to voltage in it either. While there are only the U V W wires coming out of the motor, in the schematic they are showing maybe 5-6 wires coming from the spindle control board and being connected at the top of the motor, how ever there are no connections just a plastic cover plate.



  7. #7
    Registered
    Join Date
    Jan 2014
    Posts
    5
    Downloads
    0
    Uploads
    0

    Default Re: Brushless DC spindle question

    it is my bet that the "other connections might be for the commutation



Tags for this Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  


About CNCzone.com

    We are the largest and most active discussion forum for manufacturing industry. The site is 100% free to join and use, so join today!

Follow us on


Our Brands

Brushless DC spindle question

Brushless DC spindle question