New sinusoidal AC servo drive development - Page 29


View Poll Results: Preferred power stage type (see descriptions below)

Voters
155. You may not vote on this poll
  • SMD discrete MOSFETs

    22 14.19%
  • IRAMS10UP60A power module

    26 16.77%
  • Discrete through-hole MOSFETs with heatsink

    78 50.32%
  • SMD discrete MOSFETS + possibility to connect own custom external power stage

    13 8.39%
  • Controller logic only without integrated power stage. An external power stage must be used.

    13 8.39%
  • Some other solution (please specify)

    3 1.94%
Page 29 of 30 FirstFirst ... 192627282930 LastLast
Results 561 to 580 of 583

Thread: New sinusoidal AC servo drive development

  1. #561
    Gold Member
    Join Date
    Mar 2003
    Location
    United States
    Posts
    2839
    Downloads
    0
    Uploads
    0

    Default

    Some bipolar transistor trivia:

    1) Small-signal bipolars make excellent 6.8V temperature compensated zener diodes. Use the collector of a PNP as the 'zener' cathode, the emitter as the anode. The base must be left unconnected.

    2) Using a bipolar 'upside down' gives a Vsat in the sub-millivolt range. The emitter becomes the collector, the collector becomes the emitter. Downside is a very low Hfe and a Vce of only 6VDC. If these limitations are acceptable, in some circuits they will out-perform FETs as analog switches.

    Mariss



  2. #562
    Registered Xerxes's Avatar
    Join Date
    Sep 2004
    Location
    Finland
    Posts
    1207
    Downloads
    0
    Uploads
    0

    Default

    That is very interesting trivia, thanks I have studied BJT operating modes in reverse bias situations too but I wouldn't easily dare to use them because data sheets always lack SOA information concerning 'upside down' cases.



  3. #563
    Gold Member
    Join Date
    Mar 2003
    Location
    United States
    Posts
    2839
    Downloads
    0
    Uploads
    0

    Default

    Well, that is what a lab is for. You start with the mfg's datasheets, then you instrument and measure for yourself to determine unpublished device characteristics. A 200V diode mfg reasonably expects his device will be used as a 200V rectifier and his datasheet reflects that expectation. It does not include details that are of interest to you because you are using the device in an unconventional way.

    While on the same subject, incoming quality control should always test at least a few parts from every shipment as if they had never been qualified for use in a design. You would be surprised by the horrors this practice has unearthed over the years.

    You can intentionally induce a lower trip point at higher temperatures by locating the PNP nearer the power devices than the temco diode.

    Again, modulate the offset Vf by your choice of diode forward current.

    Mariss



  4. #564
    Member Barry_ward's Avatar
    Join Date
    Apr 2006
    Location
    USA - Atlanta
    Posts
    101
    Downloads
    0
    Uploads
    0

    Default

    Xerxes,

    Marris has also invented IIL (I2L) logic, where transistors are used "upside down". The gain is less than one, but if you operate at near zero volt swing you can pick up some speed. (if you are interested, don't just wiki, the net seems weak in this area)


    Barry

    my projects:
    http://www.barryfish.com


  5. #565
    Member Barry_ward's Avatar
    Join Date
    Apr 2006
    Location
    USA - Atlanta
    Posts
    101
    Downloads
    0
    Uploads
    0

    Default Oh Yeah...

    Kudos to both Marris and Xerxes,

    It's guys that bolt together hardware, hammer out code, smoke fets, and "get 'er done" that I respect. That's both of you.

    Congrats on being successful entrepreneurs in todays world of should-of, could-of's and why-me's.

    Thanks for getting new hardware out there to the masses, and at reasonable prices.


    Barry

    my projects:
    http://www.barryfish.com


  6. #566
    Registered Xerxes's Avatar
    Join Date
    Sep 2004
    Location
    Finland
    Posts
    1207
    Downloads
    0
    Uploads
    0

    Default

    Mariss,

    Just curiois, what kind of surprises have you had with purchased components? I think any quality manufacturer tests them to ensure them to be within specs.

    --

    In the next drive I'm using 100V mosfets. There are three very good candidates:

    IRF540N
    IRF540Z
    FDP3682

    The FDP3682 looks very similar to IRF540Z for the price of IRF540N. Any thoughts?

    BTW, I wonder why IR titles some of their MOSFETs for specific application. Some are "automotive mosfets" and some "digital audio mosfets" but both seem all the way better than their general purpose ones. Why they want limit applications of those parts by choosing very selective name?



  7. #567
    Registered
    Join Date
    Jun 2006
    Location
    Australia
    Posts
    6
    Downloads
    0
    Uploads
    0

    Default

    Hi Xerxes

    Great job on your ac drive!

    I am in the process of finishing my bachelors degree in electrical and electronic engineering, and in the process I am doing a final year thesis project.

    This project is to design and construct a DSP controller for a 10kW Brushless DC Motor (BLDC), with the guidelines that the controller should handle 300V and 400A operation. Yes I know this is much more than 10kW! Anyway, when i was choosing power devices for my project, the MOSFETs that I (briefly) considered were said to be "Automotive" types.

    The difference that I gathered are that Automotive type MOSFETs are not meant for linear applications, but rather switching as in a PWM scheme. However "Digital Audio" MOSFETs would imply the same thing if they are truly meant for digital audio applications such as Class D amplifiers, but maybe they are able to operate more in the linear region than the Automotive MOSFETs.

    Just a thought I Might share, it is early (or should I say LATE) morning here anyway.

    Cheers,
    Andy.



  8. #568
    Registered Xerxes's Avatar
    Join Date
    Sep 2004
    Location
    Finland
    Posts
    1207
    Downloads
    0
    Uploads
    0

    Default

    Thanks Andy! I think most mosfets are meant for switching and nearly nobody uses them as analog devices (BJTs are better for that).

    I think IR means class D audio amps. It is very demanding switching application because frequencies are around 500 kHz and deadtimes only few nanoseconds.

    See http://www.irf.com/technical-info/appnotes/an-1070.pdf



  9. #569
    Gold Member
    Join Date
    Mar 2003
    Location
    United States
    Posts
    2839
    Downloads
    0
    Uploads
    0

    Default

    Xerxes,

    Over the years, every imaginable surprise.:-) Motorola MOSTFETs that miserably failed the datasheet reverse energy ratings, X7R ceramic SMT caps from Murata, Kemet and AVX that developed thermal stress tension fractures after reflow, 1% resistors out 20% from rated value, printed circuit boards certified as 100% electrically tested not tested at all (look for the tiny dimples left by test probes on circuit pads to see if tested), Nichicon 100VDC electrolytics that fail at 24VDC, reels of TI 74HC14s that contain occasional 74HC04s, Bourns trimpots that wouldn't trim (no wiper contact), On-Shore Technology modular 5mm terminal blocks with soft copper sockets (no Beryllium, no spring. An RoHS thing), IR's new and improved IRS2104s that latch up and turn off both MOSFETs, etc. and etc.

    The FDP3682 looks to be a little too fragile for my taste. 55mJ vs IRF540Ns 700mJ single pulse reverse energy rating.

    The different application ratings are for devices that have certain characteristics optimized for that application. In some respects "automotive" rated parts have to meet more stringent requirements than even mil-spec parts. "Digital Audio" devices are optimized to PWM efficiently at 200kHz or more. However the LC filtering on the output is a far more benign load than motors are.

    Mariss



  10. #570
    Registered Xerxes's Avatar
    Join Date
    Sep 2004
    Location
    Finland
    Posts
    1207
    Downloads
    0
    Uploads
    0

    Default

    Wow! That's crazy I have heard one case where manufacturer supplied dummy components without silicon chip inside them. Not too tight testing procedure I guess.

    Sometimes specs are difficult to compare. For example the footnote of avalanche energy spec for IRF540N says "This is a typical value at device destruction and represents operation outside rated limits". It is also tested using bit smaller current and higher inductance than the fairchild part.

    How large energy rating would be enough? If you would get 5W switching losses (exaggerated) per MOSFET at 20kHz you would be having 0.25mJ avalanches max. FDP3682 also operates safely in Id=150A Vds=100V condition for 10µs so it should be short circuit safe for long enough period.



  11. #571
    Registered
    Join Date
    Feb 2006
    Location
    USA
    Posts
    13
    Downloads
    0
    Uploads
    0

    Default

    Quote Originally Posted by Mariss Freimanis View Post
    Xerxes,

    Over the years, every imaginable surprise.:-) Motorola MOSTFETs that miserably failed the datasheet reverse energy ratings, X7R ceramic SMT caps from Murata, Kemet and AVX that developed thermal stress tension fractures after reflow, ... - Mariss
    This gives a whole new meaning for "Chip Sweeper".



    Jeff



  12. #572
    *Registered User*
    Join Date
    Jan 2007
    Location
    USA
    Posts
    8
    Downloads
    0
    Uploads
    0

    Default Yet another option

    I would opt for discrete through hole MOSFETS + possibility to connect own custom external power stage of any power. Enough power for most applications (<500W) but enables to drive higher loads too.

    Why? Through hole can be reworked by a hobbist with fewer tools and a lower skill level. Ever replace an SMD chip?

    Why the external power stage? If heat sink geometry will not fit your board, you can still make it work, and SMD wires to the outside world are uncommon.



  13. #573
    Registered
    Join Date
    Feb 2008
    Location
    earth
    Posts
    553
    Downloads
    0
    Uploads
    0

    Default



    Last edited by cnc2; 03-17-2008 at 11:31 PM.


  14. #574
    Member
    Join Date
    Mar 2005
    Location
    ASIAN
    Posts
    303
    Downloads
    0
    Uploads
    0

    Default

    any body have same project



  15. #575
    Member
    Join Date
    Mar 2005
    Location
    ASIAN
    Posts
    303
    Downloads
    0
    Uploads
    0

    Default

    my servo develop kit

    Attached Thumbnails Attached Thumbnails New sinusoidal AC servo drive development-3phase-egle-5-jpg   New sinusoidal AC servo drive development-dsc2-jpg  


  16. #576
    Member
    Join Date
    Mar 2005
    Location
    ASIAN
    Posts
    303
    Downloads
    0
    Uploads
    0

    Default

    my new servo control board

    Attached Thumbnails Attached Thumbnails New sinusoidal AC servo drive development-servo-control-2808-silksrceen-jpg   New sinusoidal AC servo drive development-servo-control-2808-full-view-jpg  


  17. #577
    Registered
    Join Date
    Oct 2008
    Location
    turkey
    Posts
    4
    Downloads
    0
    Uploads
    0

    Default

    Hi
    Dear tivoidethuong; I am implementing to control of an ac 3ph servo motor with FOC. I am going to buy a Dspic motion control development card.
    What do you think about this subject. Can I make similar development card?

    Can you send to me your development board pcb and circuits.
    Thanks



  18. #578
    Member
    Join Date
    Mar 2005
    Location
    ASIAN
    Posts
    303
    Downloads
    0
    Uploads
    0

    Default

    my schematic not yet testing,

    i think you can try dsPICDEM-MC1L 3-Phase Low Voltage Power Module to control servomotor



  19. #579
    Registered
    Join Date
    Oct 2008
    Location
    turkey
    Posts
    4
    Downloads
    0
    Uploads
    0

    Default

    yes. tivoidethuong I will try Dspicdem mc-lv.
    Are there usefull knowledges or files in your documents about ac 3 ph servo motor controlling boards or etc..?
    Can you post to me?
    Thanks for your interest



  20. #580
    Registered
    Join Date
    Dec 2008
    Location
    VN
    Posts
    51
    Downloads
    0
    Uploads
    0

    Default

    to sakarya83

    i think you can try with MC1 dspic develop kit for motor control of microchip

    http://www.microchip.com/stellent/id...&part=DM300020

    b.r



Page 29 of 30 FirstFirst ... 192627282930 LastLast

Tags for this Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  


About CNCzone.com

    We are the largest and most active discussion forum for manufacturing industry. The site is 100% free to join and use, so join today!

Follow us on


Our Brands

New sinusoidal AC servo drive development

New sinusoidal AC servo drive development