FIVE AXES CNC MILL--LATEST AND INTERESTING

[alanzhou]

The traditional CNC milling machine may only be limited to 3 axis turning at the same time. Along with raising the level of industrial technology, people increase the request of usage of CNC machines. The development of CNC machine tools is through a long process, a previous 3-axis moving at the same time, 4-axis, 5-axis and even 6-axis.Multi-axis machine has played a pivotal role not only in improving the efficiency of industrial production , but also is widely used in defense machinery, ship propellers and other special processing.In the following text, I do some objective evaluationam on the 5-axis machine.5-axis machine is widely used in mold processing. We usually use ball mill in mold process and its benefit is very obvious. The bottom of the line speed of vertical machining center is zero so the polish on the underside is very poor. Four, five-axis machining technology to process the mold can overcome these shortcomings.Workpiece is clamped easier in five-axis machine. Processing without special fixtures reduce the cost of fixtures, avoid a number of clamping and improve the precision mold processing. Using five-axis machining technology could reduce the using number of fixtures.In addition, because five-axis processing machine can save a lot of special tools, the cost of the tool is reduced. Five-axis machine tool in machining can increase the effective cutting length, reduce cutting forces, improve tool using period and reduce costs. Using five-axis machining mold can quickly complete the mold processing, fast delivery, and better processing quality, make it easier to mold process and also easier to mold modification.

[alanzhou]

Workpiece is clamped easier in five-axis machine. Processing without special fixtures reduce the cost of fixtures, avoid a number of clamping and improve the precision mold processing. Using five-axis machining technology could reduce the using number of fixtures.In addition, because five-axis processing machine can save a lot of special tools, the cost of the tool is reduced. Five-axis machine tool in machining can increase the effective cutting length, reduce cutting forces, improve tool using period and reduce costs. Using five-axis machining mold can quickly complete the mold processing, fast delivery, and better processing quality, make it easier to mold process and also easier to mold modification.The following picture is the 5-axis machine processing for everyone to enjoy.Over the years, the US-led western industrial countries have seen the five-axis CNC machine tool system as an important strategic materials, implement the export licensing system for it. Especially during the Cold War, China, the former Soviet Union and other socialist camp are laied an embargo on strategic materials including these machines.Military-loving friends may know the famous "Toshiba incident": the end of the century, Japan's Toshiba Corporation sold the former Soviet Union several five-axis CNC milling machines. As a result, the former Soviet Union manufactured so advanced submarine propulsion propeller that sonar monitoring of USA could not monitor the sound of submarine. United States punish would like to punish Toshiba on strategic materials in violation of embargoing policy.5-axis machine tools as machine tools, what is its own accuracy? As we all know, precision of machining parts determined by the overall accuracy of machine tools. So a high precision, stable performance 5-axis machine tool is of great significance to whether enterprises, industrial and mining enterprises, or diy player. Now I share design concept of the 5-axis machine tool with you.

We all know that regular vertical CNC milling machine has 3 axes (x axis y axis z axis). We make these three axes around. The axis of rotation is called to 4-axis, 5 axis and 6 axis. My 5-axis machine tool design, the fifth axis is the axis of rotation around the y-axis. First of all, please enjoy my drawing of 5-axis.

[alanzhou]

This design creativity come from desktop milling of How-Mau Machinery Co., Ltd. May we see the 5-axis machine tools are far away from our lives. In fact, it is not true. As long as you do more thinking on the machine turning concept, you could also design the elegant and unique 5-axis milling machine.In the following, I share the 5-axis machine tool design highlights in detail with you.1According to Archimedes worm drive design principle, transmission ratio i was 28, the worm head number is 1, the turbine for a single head, the distance from worm to the turbine center is 80, transmission could be smooth.2We adopt worm structure of 1.5 times modulus oftin-Qin bronze worm material of good wear resistance, durability, driving stability and no vibration.3Turbo modification coefficient is 0.25, the direction of the D-helix, lead angle is 3 ° 16'14 " of precise modification.4Angular error of the spindle from side to side is in 1 minute or less.5According to the modulus of 1.5 times worm structure, using backward reasoning method, by calculating and research, the number of turbines swing of the worm can be used more than 10 million times.

6Machine body with 55 degree dovetail design adopts the design of large industrial machines of strong rigidness and good durablity.

7Screw using the latest grinding process of high accuracy. Screw clearance is in a wire less of high positioning accuracy.

8Machine is of compact structure, good rigidity and stable performance.

9Small and exquisite appearance.These are what my objective evaluation on these machine tools. Hope other hobbies actively participate in the evaluation.

[rchunter94]

So when is the projected release date on this 5 Axis machine?

I also PM'ed you on this