Poll for all machinists


View Poll Results: How would you prefer your CAM software start machining a pocket?

Voters
37. You may not vote on this poll
  • drill starter hole with drill bit

    11 29.73%
  • feed plunge with roughing endmill

    11 29.73%
  • chip break plunge with roughing endmill

    10 27.03%
  • start ramp with hammer and cold chisel

    5 13.51%
Page 1 of 2 12 LastLast
Results 1 to 20 of 21

Thread: Poll for all machinists

  1. #1
    Member HuFlungDung's Avatar
    Join Date
    Mar 2003
    Location
    Canada
    Posts
    4826
    Downloads
    0
    Uploads
    0

    Default Poll for all machinists

    Before machining a pocket, which do you think would be handiest:

    a) Drill a hole full depth with a different tool. Then begin the pocket with the tool at the hole location.

    b) Make a continuous feed plunge to the depth of the initial roughing cut (no chip break) with the current tool.

    c) Make a peck feed, chip breaking plunge to the depth of the initial roughing cut with the current tool. (Remember, this option includes the option for 1 peck).

    d) Create an entry ramp with a hammer and a cold chisel


    Don't be afraid to vote. Your thoughtful opinion is as good as the next guy's.... er.....person's (Hi Jennifer)

    Similar Threads:
    Last edited by HuFlungDung; 06-26-2003 at 01:51 PM.
    First you get good, then you get fast. Then grouchiness sets in.

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)


  2. #2
    Member HuFlungDung's Avatar
    Join Date
    Mar 2003
    Location
    Canada
    Posts
    4826
    Downloads
    0
    Uploads
    0

    Default

    Paul G, is there a way to track the guys that vote on option 4?

    First you get good, then you get fast. Then grouchiness sets in.

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)


  3. #3
    Registered
    Join Date
    Mar 2003
    Posts
    9
    Downloads
    0
    Uploads
    0

    Default

    None of the above . 5.19 has some interesting features in Z level roughing . But I like to ramp down with a 1 to 3 degree angle with the same tool and a forced Z level for the bottem of the pocket and a .005" to.01" for finish then a Z level finish pass .



  4. #4
    Registered
    Join Date
    Mar 2003
    Location
    United States
    Posts
    106
    Downloads
    0
    Uploads
    0

    Default

    I prefer to do a helical interpolation ramp to depth with the current tool. Especially in aluminum. This works well in most steel applications too, with the right speeds/feeds.



  5. #5
    Registered hardmill's Avatar
    Join Date
    Mar 2003
    Location
    United States
    Posts
    499
    Downloads
    0
    Uploads
    0

    Default pocket

    If your tooled up proper, I like to ramp into a pocket
    @ defined depth cuts. Only 1 tool (insert mill),no tool change
    and quick material removal.
    Otherwise I like option 4

    PEACE

    Last edited by hardmill; 06-26-2003 at 01:34 PM.


  6. #6
    Registered cncadmin's Avatar
    Join Date
    Mar 2003
    Location
    United States
    Posts
    6855
    Downloads
    3
    Uploads
    4

    Default

    Originally posted by HuFlungDung
    Paul G, is there a way to track the guys that vote on option 4?
    Yes their is but it's gonna cost you. :rainfro:

    Thank You,
    Paul G

    Check out-
    [URL="http://www.signs101.com"]www.signs101.com[/URL]


  7. #7
    Registered Jennifer's Avatar
    Join Date
    Jun 2003
    Location
    San Diego, CA
    Posts
    129
    Downloads
    0
    Uploads
    0

    Default

    I deal primarily with MDF so depending on how deep the pocket I'll either ramp or plunge to the full depth and pocket with the same tool.

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)


  8. #8
    Member HuFlungDung's Avatar
    Join Date
    Mar 2003
    Location
    Canada
    Posts
    4826
    Downloads
    0
    Uploads
    0

    Default

    Yes, I can appreciate those other options that you guys are talking about, but please humor me and vote the poll, if you haven't already. I'm polling one basic category of entry, not all categories.

    First you get good, then you get fast. Then grouchiness sets in.

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)


  9. #9
    Registered hardmill's Avatar
    Join Date
    Mar 2003
    Location
    United States
    Posts
    499
    Downloads
    0
    Uploads
    0

    Default With the options...

    With the options given I'd say drill to depth.
    Option 1

    PEACE



  10. #10
    Registered
    Join Date
    Mar 2003
    Posts
    9
    Downloads
    0
    Uploads
    0

    Default

    Why would you want a poll on this method ?



  11. #11
    Member HuFlungDung's Avatar
    Join Date
    Mar 2003
    Location
    Canada
    Posts
    4826
    Downloads
    0
    Uploads
    0

    Default

    Originally posted by steveag
    Why would you want a poll on this method ?
    I just want to see how far out in left field my preference is (#3).

    I do a lot of work in stringy plastics, so a slot drill works fine for the plunge, no need for a different tool. But, chip wrap is a problem during the plunge, which is why I'd like to see peck feed plunge, without actually calling up a seperate G83 to do it.

    Last edited by HuFlungDung; 06-26-2003 at 02:36 PM.
    First you get good, then you get fast. Then grouchiness sets in.

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)


  12. #12
    Registered
    Join Date
    Mar 2003
    Posts
    9
    Downloads
    0
    Uploads
    0

    Default

    I have found that ramping down at a 1 to 3 degree angle , helix or on a line or ect depends on size and shape , gives me much better tool life . Much of the time I use carbide tooling into up to 60RC A2 or 35 to40 RC 410 stainless so tool life becomes important.



  13. #13
    Member HuFlungDung's Avatar
    Join Date
    Mar 2003
    Location
    Canada
    Posts
    4826
    Downloads
    0
    Uploads
    0

    Default

    Yes, helical ramping is somewhat new to me since I've gotten OnecncXP so it hasn't yet become second nature to me to choose to try that method as my default. I may have to modernize

    First you get good, then you get fast. Then grouchiness sets in.

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)


  14. #14
    Registered
    Join Date
    Jun 2003
    Location
    Scotland, Great Britain
    Posts
    5
    Downloads
    0
    Uploads
    0

    Default POLL

    I know it is probably not as sexy as helical ramping with your tool,
    but Drilling a clearance hole is quicker i.e you can plunge feed more rapidly than you can helical ramp and it also allows more flexibility with the cutter you are going to machine out your slot or pocket with. end mill/slot dril etc, etc
    However as always it depends on your preference and your circumstances and the material your working with.

    regards jtrav



  15. #15
    Member cadcam's Avatar
    Join Date
    Apr 2003
    Location
    United States
    Posts
    3578
    Downloads
    0
    Uploads
    0

    Default

    I like with some steels to ramp with a width so as it ramps it slots so there is room for the chips to go.

    And I also do helix or in some cases to like the 13-8 job I am doing now I am useing a cub drill first.

    It really matters to me on the shape the matl and how am I holding it,so that kind of goes with the shape that.

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)
    Cadcam
    Turning Product Specialist for a Software Company, contract Programming and Consultant , Cad-Cam Instructor of Mastercam .


  16. #16
    Registered
    Join Date
    Jun 2003
    Location
    Windsor, ont. Canada
    Posts
    8
    Downloads
    0
    Uploads
    0

    Default

    I really like using the feed plunge method with a 1 degree
    ramp down setting . I think it`s easier
    on the cutter . So I'll go with option #3

    Last edited by Rich Monfo; 06-26-2003 at 07:26 PM.
    Regards

    Rich Monforton


  17. #17
    Registered hardmill's Avatar
    Join Date
    Mar 2003
    Location
    United States
    Posts
    499
    Downloads
    0
    Uploads
    0

    Default Re: POLL

    Originally posted by jtrav

    but Drilling a clearance hole is quicker i.e you can plunge feed more rapidly than you can helical ramp and it also allows more flexibility with the cutter you are going to machine out your slot or pocket with. end mill/slot dril etc, etc

    regards jtrav
    I doubt you'll be drilling @ 600 sfm, add in your tool change
    and I'll take the helix or ramp method all day long.
    Again just my preference, not my fault i've been spoiled
    with all types of new fangled cutters

    PEACE



  18. #18
    Registered
    Join Date
    Mar 2003
    Location
    United States
    Posts
    106
    Downloads
    0
    Uploads
    0

    Default

    And once again we have shown that there many different ways to get there. It's not the destination (we all end up with the same part), it's the journey getting there that's interesting. And each job depending on pocket size and depth, material, type of machine, setup rigidity, tooling available and many other factors will change the method used until you find that ultimate combination.



  19. #19
    Registered Rekd's Avatar
    Join Date
    Apr 2003
    Location
    teh Debug Window
    Posts
    1876
    Downloads
    0
    Uploads
    0

    Default

    And each job depending on pocket size and depth, material, type of machine, setup rigidity, tooling available and many other factors will change the method used until you find that ultimate combination.
    You know what's driven most of my methods and approaches to machining parts in the last few years? How the hell I'm gonna get my price down lower than joe schmoe up the street. It's amazing that companies are losing work they've had for years because they refuse to take advantage of new technology on existing jobs. But that's good, because that means I can swoop in and snatch it out from under them by slamming the parts out 2 times as fast and 3 times prettier.

    Hardmill. The name alone wreaks of technology. To be honest, the first time I saw your name, for a brief second I was thinking; here's some hard-headed old man standing next to a knee mill with lines drawn every inch along his table so he didn't have to count as much..cuz he's too damn "old fashioned" to buy a damn analam or prototrac or SOMETHING.

    'Rekd teh not committed to any single method for any single process

    Matt
    San Diego, Ca

    ___ o o o_
    [l_,[_____],
    l---L - □lllllll□-
    ( )_) ( )_)--)_)

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)


  20. #20
    Registered
    Join Date
    May 2003
    Location
    Vancouver, Canada
    Posts
    84
    Downloads
    0
    Uploads
    0

    Default

    Why not a choice of methods. On one of our machines, using different tools is the best choice since you can remove material faster by drilling. However, on another machine, the tool changes are too slow, and if it's a sizeable run, this becomes a problem.

    I know you were looking for a simple answer, but we're machinists.....there are a million "Right' ways.



Page 1 of 2 12 LastLast

Tags for this Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  


About CNCzone.com

    We are the largest and most active discussion forum for manufacturing industry. The site is 100% free to join and use, so join today!

Follow us on


Our Brands

Poll for all machinists

Poll for all machinists