control tailstock speed ?


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Thread: control tailstock speed ?

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    Member deadlykitten's Avatar
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    Default control tailstock speed ?

    hello, is it possible to control the speed with which the tailstock comes in ?

    there are :
    .... R - retract position
    .... A - approach position
    .... E - engage position

    i would like to control the speed between RA ; and not the key that swithces between 20..25% and 100% rapid ... kindly !

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    Default Re: control tailstock speed ?

    On newer servo driven tailstocks, speed can be adjusted.
    Hello mr Wizard ... please, from where ?

    we are merely at the start of " Internet of Things / Industrial Revolution 4.0 " era : a mix of AI, plastics, human estrangement, powerful non-state actors ...


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    Default Re: control tailstock speed ?

    i started this thread because :
    ... once i had the tailstock away from home position, and i was using it as a puller ... however, setting the machine to work like this tooked me too much time
    ... i heared that someone drills with the tailstock; do not know what drill size, but the idea remained

    i had a setup on the lathe, that had some variations on Z_zero, and those variations were passed to the tailstock, so to correct the working position.

    Z_zero variations were small enough, so retract and approach position, for the tailstock, were always the same.

    this variables comes in handy (osp 300L ; variables are read/write ) :

    Code:
    VTSWP[ x ] - work     position from line "x"
    VTSAP[ x ] - approach ... ... ...
    VTSRT[ x ] - retract  ... ... ...
    VTNOK[ x ] - Tailstock Advanced Confirmation "-OK" range
    VTPOK[ x ] -  ... ... ... ... ... ... ... ... +OK ... ...
    VTSSV      - NC Tailstock Position - Machine coordinate
    editing these variables from code, for simple operations, is not necessary, but when it is, it means a faster setup

    if speed between VTSAP and VTSRT can be controlled, than a drill cycle can be built up

    we are merely at the start of " Internet of Things / Industrial Revolution 4.0 " era : a mix of AI, plastics, human estrangement, powerful non-state actors ...


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    Default Re: control tailstock speed ?

    hello shaving tailstock times osp300

    there are :
    ... R - retract position
    ... A - approach position
    ... E - engage position

    1) R-A and viceversa
    distance
    ... distance between R and A as short as possible
    ... R <> Wmax
    ... R where turret can spin in its lowest_program_position ( not X- position ) at a safe minimal distance from the tailstock
    •• speed
    ... speed for this palier is not editable by mere mortals there is that key that delivers a fraction or 100% rapids

    2) A-E
    distance
    ... monitoring is:
    ...... invalid if : [APPROACH] <= [WORK POSITION]+[+OK]+2mm
    ...... effective if : [APPROACH] >= [WORK POSITION]+[+OK]+[CENTER HOLE]+5mm
    ... [+ok]=0.5
    ... [CENTER HOLE]=0
    ... A = APPROACH
    ... E = WORK POSITION
    ... shortest_distance_AE=[+OK]+[CENTER HOLE]+5mm=0.5+0+5=5.5mm
    •• speed
    ... #11 : adjust until it sounds ok default value should do it

    3) E-A
    distance : #13
    •• speed : #14

    ... #13 must be corelated with tailstock thrust, and this can not be achieved by code
    ...... when disengaging, Waxis will move with speed #14 for #13mm, but the live center will move for a shorter distance
    ...... the difference between live_center_travel and #13 is the distance traveled by W after real contact, so to create tension until desired thrust is gained
    ... thus, adjust #13 until you are satisfied with live_center_travel; try 5 mm again, 5mm for the live_center_travel involves #13=5+raise_tension_travel
    ... once shortest distance is gained, boost the speed for it by #14 kindly !

    we are merely at the start of " Internet of Things / Industrial Revolution 4.0 " era : a mix of AI, plastics, human estrangement, powerful non-state actors ...


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    Default Re: control tailstock speed ?

    hy this is a quick update; some topics are not fully explained, but, for now, only listed as possible; as always, thank you mr wizard for all your help

    for auto / NC tailstocks ( thus not for the manualy / turret assisted position adjusted )

    is possible, in the end, to have a turbo tailstock :
    ... on acceleration may vibrate the sheet metal covers
    ... on deceleration, before clamping, may hit into the part ( just set the speed too high and end travel too short )
    * so, up to these extremes, is still room to speed up safely

    [ control panel : for rapid&feed speeds ]
    ... teach mode disabled
    ... rapid key 100%

    [ tailstock table : for travels distances; go minimal ]
    ... negative/positive tolerance ( if face and center drill operations are stable, then 0.1 should be enough; increase value as tailstock pressure increases )
    ... aproach position ( minimal value is work + negative/positive tolerance + 5mm; 5mm is minimal setting for the torque skip, in case you wonder why )
    ... retreat, thus don't send it to positive limit unless otherwise collision occurs

    if you speak code, then this is the equivalent :
    Code:
        NOEX VTNOK [ LV04 ] = LV02             ( negative tolerance )
    $        VTPOK [ LV04 ] = LV02             ( positive  ... ...  )
    $        VTSWP [ LV04 ] = LV01             ( work     position  )
    $        VTSAP [ LV04 ] = LV01 + LV02 + 5  ( approach  ... ...  )
    $        VTSRT [ LV04 ] = LV03             ( retreat   ... ...  )


    [ nc tailstock system para : behaviour right before/after clamping ]
    i don't remember exactly which ones, but give a try at least for those highlighted in attached image; before make a backup photo/something

    [ macros : faster setup and in auto-mode; ding for more infos/code ]
    advanced :
    ... faster table & setup settings ( so to minimize panel operation )
    ... check position / detect faulty positions ( so to avoid a crash when tailstock is not where it should be )
    ... improve operation ( skip some useless things )
    simple :
    ...backup/restore table data

    [ interlocks / specs ]
    ... syncronize tailstock & turret movements
    ... ignore tailstock answer; general m ignore
    ... operate at rpm <> 0

    hope you find this usefull; feel free to ask whatever you wish / kindly

    Attached Thumbnails Attached Thumbnails control tailstock speed ?-untitled-png  
    Last edited by deadlykitten; 06-28-2022 at 02:23 AM.
    we are merely at the start of " Internet of Things / Industrial Revolution 4.0 " era : a mix of AI, plastics, human estrangement, powerful non-state actors ...


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control tailstock speed ?

control tailstock speed ?