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Musical Instrument Design & Construction Discuss of CNC machining electric guitar body shaping, template making, inlay part cutting and pocketing, neck shaping and carving.


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Old 12-06-2009, 11:27 PM
 
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Need help surfacing!!!

Hey there!

I'm about 2/3 finished building my CNC machine. It certainly looks homemade! I just hope it works!

I'm working on a copy of a 1947 D'Angelico "New Yorker" archtop guitar.

Well, I'll admit it! I am stumped! I have tried to get the attached AutoCad DXF file to surface correctly but nothing works. I've also tried to surface the guitar in Bob-Cad. Nothing! Surfaces just go nuts.

Can someone help? I'm at my wits end...

P.S. The gaps in the splines at the bottom of the guitar are there for a reason. The surfaces that I was trying to create seemed to need good start points and end points. I can close them back up if that would help...

Kevin...
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File Type: dwg Internet.dwg‎ (63.0 KB, 350 views)
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Old 12-07-2009, 06:43 AM
 
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Surfacing

Hi Kevin. I was able to create a surface using a drape method. How can I send you the file, and what format do you need?

Jim
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Old 12-07-2009, 07:08 AM
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Are you trying to surface it in AutoCAD? If so, are you lofting or using meshes.

First, the outer two profiles are drawn in the opposite direction to the rest. They all need to be in the same direction. And if lofting, you'll need to add a bunch of guide curves. I quickly drew a few and got it to loft by leaving out the outer two contours.

Fwiw, this is probably one of the most difficult things to do in AutoCAD. Rhino would probably be a better option.
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Old 12-07-2009, 08:56 AM
 
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I don't know if your soft ware will do it but I have found it is better to separate the surface from the outline shape and then project the tool path onto the surface once you get it where you want it. In mastercam I create a lofted surface that extends well beyond the instrument outline then create a 2d tool path that goes where I want it to, usually a pocket, then project that pocket onto the surface adding depths.

The reason for this is that in my experience it is easier to create the surface and get it smooth and flowing by making it square or at least not confining it to the boundary of the instrument. some times you can influence where the surface goes inside the instrument boundary from outside.

Also make sure that the software you use is capable of making smooth curves and surfaces, other wise it will all be up to your finger plane.
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Old 12-07-2009, 09:36 AM
 
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Thanks for all of the responses!

The original splines are drawn in AutoCAD. I've tried to loft the surface in AutoCAD and to cross-section in Bob-Cad. Nothing working yet.

Jim...

What in the world is a "Drape" command? Which software?
The software that I have available is AutoCAD, Alibre, ProgeCAD, and BOB-Cad.
(You can probably tell that I'm definitely a low-budget kind of guy)

I'm going to need to get the surface into Bob-Cad which will read IGES, DXF, Rhino, SolidWorks, and STEP files.

Kevin...
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Old 12-07-2009, 01:57 PM
 
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Hi the surface you require in BobCad, I have surfaced the design by joining the gaps at the base also make sure there are no duplicate lines.
I use version 23
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Old 12-08-2009, 04:41 PM
 
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Kevin: I can email an iges file if you like. I'll just need to get your address.

Or can I post it to this page? How?

Jim
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Old 12-08-2009, 05:29 PM
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.zip it
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Old 12-11-2009, 11:33 PM
 
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Thanks again for sending the surface file.
Did it take a long time to create the surface in your software?
I wish there was a method to make the surface in AutoCAD, ProgeCAD, or Bob-Cad.

Here are some instructions for attaching a file to your post.

At the top of the page, click on "Post Reply". Don't use anything other method of posting. They won't allow you to attach a file.

a) Click on "Reply to Thread".
b) Give your message a title.
c) Write Your message
d) A bit lower on the page you'll see "Additional Options", "Attach Files", and "Manage Attachments".
You can only attach the following types of CAD files: dwg, dxf, png
The best way to send any other type of file you will need to first create a "Zip" file and attach the zip file to the post.

e) You can then post the message along with the attachment.

Hope this helps...
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Old 12-14-2009, 06:43 AM
 
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Drape Surface

Actually Kevin it's pretty quick and simple in Visi. Select "Drape Surface", window select the curve geometry, and, voila!

I hope it works for you.

Jim
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File Type: zip Guitar Top.zip‎ (69.4 KB, 127 views)
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Old 12-15-2009, 11:13 PM
 
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One more time?

Jim, You still out there?

I made a mistake on the previous topographic. The splines that I sent to you were an approximation. Could you possibly create the surface one more time? I've corrected the splines to more accurately reflect the curvature of the guitar.

Any help would be appreciated!

Thanks...

Kevin
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File Type: dwg Internet Splines.dwg‎ (68.7 KB, 55 views)
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Old 12-19-2009, 07:18 PM
 
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Try These

I made splines using the curtate cycloid in Rhino and then just use the patch for the surface. I saved in several different formats hope this will help. Curtate cycloid is supposedly the method for arching patterns that Stradavari used when arching his violins. I use them on archtops and they look great.
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File Type: zip NewYorker1.zip‎ (362.6 KB, 123 views)
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