Problem- EIA issues on Integrex Mark IV

[James L]

The isuue I am having has to do with work offsets I think. The first 2 tools are in a single flash tool holder and run just fine. When the next tool is called up (T003 - a grooving tool) the operation starts by rotating the B axis and then sending the tool to zero. For some reason, the control believes that zero is 45 inches away when it is not. If i restart the program, I'll get the same issue with the first tool. Something is happening to affect the offset after a tool change and I am not sure what is doing this.

O3811
(POPPET HOLDER)
M901
M202
G53.5
G96 G99
T1.01T1.03M06 (80 deg diamond - flash tool)
G28 U0. W0.
M250
G0 B90.
M251
G50 S2000 R1
G96 S75 M3
G0 Z1. M8
X.85
Z.1
G72 W.025 R.1
G72 P10 Q11 U0. W.005 S75 F.01 T1.01 M3
N10 G01 G42 Z0.
N11 X-.03125
G0 Z.1
X.25
G71 U.05 R.1
G71 P12 Q13 U.005 W.0005 S75 F.01 T1.01 M3
N12 G0 X.53
G01 G42 Z0. F.01
Z-.07708 X.619
Z-.6
X.664
X.684 Z-.61
Z-1.184
N13 X.85
G0 Z.1 M9
G28 U0. W0.
M5
M1
T1.03T003M06 (35 deg diamond - flash tool)
G50 S2000 R1
M202
M250
G0 B90.
M251
G53.5
G96 G99
G96 S75 M3
G0 X1.
Z-.37 M8
G71 U.017 R.1
G71 P14 Q15 U.005 W.0005 S75 F.005 T1.03 M3
N14 G01 G42 X.619 Z-.39694
X.5 Z-.5
Z-.6
N15 X.619
G0 Z-.52
X1.
Z.1 M9
G28 U0. W0.
M5
M1
T003T004M06 (.094 top notch LH grooving tool)
M202
G28 U0. W0.
G53.5
G96 G99
M250
G0 B90.
M251
G0 X1. M153
Z-.794
X.685
G75 R.01
G75 W-.053 X.511 P.01 Q.047 F.005 S50 M3
G0 X.85
Z.1 M154
G28 U0. W0.
M5
M1
T004T010M06
M210
G53.5
G97 G99
S750 M203
M08
G28 U0. W0.
G0 Z1.
X0.
Z.1
G01 W-.25 F.0005
G0 Z.1
X1. M9
G28 U0. W0.
M5
M1
T010T011M06
M202
G28 U0. W0.
G53.5
G97 G99
G50 S2000 R1
G97 S400 M3
G0 Z1. M153
X0.
Z.1
G83 Q.025 Z-.5835 F.0005
G0 Z.1 M154
X1.
G28 U0. W0.
M5
M1
T011T006M06
M210
G28 U0. W0.
G53.5
G96 G98
G96 S75 M203
G0 Z1. M8
X0. M153
G01 Z-.4 F6.5
G41 X.1495 Y-.1495
G03 X-.1495 Y.1495 Z-.41 I-.1495 J.1495
X.1495 Y-.1495 Z-.42 I.1495 J-.1495
X-.1495 Y.1495 Z-.43 I-.1495 J.1495
X.1495 Y-.1495 Z-.44 I.1495 J-.1495
X-.1495 Y.1495 Z-.45 I-.1495 J.1495
X.1495 Y-.1495 Z-.46 I.1495 J-.1495
X-.1495 Y.1495 Z-.47 I-.1495 J.1495
X.1495 Y-.1495 Z-.48 I.1495 J-.1495
X-.1495 Y.1495 Z-.49 I-.1495 J.1495
X.1495 Y-.1495 Z-.5 I.1495 J-.1495
X-.1495 Y.1495 Z-.51 I-.1495 J.1495
X.1495 Y-.1495 Z-.52 I.1495 J-.1495
X-.1495 Y.1495 Z-.52 I-.1495 J.1495
X.1495 Y-.1495 Z-.52 I.1495 J-.1495
X-.1495 Y.1495 Z-.53 I-.1495 J.1495
X.1495 Y-.1495 Z-.54 I.1495 J-.1495
X-.1495 Y.1495 Z-.55 I-.1495 J.1495
X.1495 Y-.1495 Z-.56 I.1495 J-.1495
X-.1495 Y.1495 Z-.57 I-.1495 J.1495
X.1495 Y-.1495 Z-.5835 I.1495 J-.1495
X-.1495 Y.1495 I-.1495 J.1495
G01 G40 X0. Y0.
G0 Z.1
X2. M9
G28 U. W0.
M154
M5
M1
T006T002M06
G53.5
M901
M202
G96 G99
G50 S2000 R1
G0 Z1.
X0.299 M153
G71 U.005 R-.01
G71 P16 Q17 U-.005 W.0005 S50 F.005 M03 T006
N16 G01 G41 X.4736 F.005
Z0.
X.4975 Z-.03
Z-.125
X.361
Z-.5525
G03 X.301 Z-.5825 R.03
N17 G01 G40 X.299
G0 Z.1 M154
X2.
G28 U0. W0.
M5
M1
T002T1.05M06
G53.5
M202
G28 U0. W0.
M250
G0 B90.
M251
X1. Z1. M8
X.25
Z.1
G01 G42 Z0. F.0012
X.53
X.619 Z-.07708
Z-.39694
X.5 Z-.5
Z-.6
X.664
X.684 Z-.61
Z-1.184
X.75
G0 Z.1 X1. M9
G28 U0. W0.
M5
M1
T1.05T007M06
G53.5
M202
G28 U0. W0.
G97 G99
S500 M3
M250
G0 B90.
M251
X1. Z1. M8
X.625
G76 P010060
G76 X.55 Z-.52 P.0301 F.0555 Q.0015
G28 U0. W0.
M5
M1
T007T013M06
G28 U0. W0.
G53.5
M250 M212
G0 B90. C0.
M251
G96 G99
M210
G19 X.75 Z-.217 M153
Y0.
X.619
M8
S50 M3
G87 R.1 Q0050 X.319 F.005 M210
M212
G0 C180.
M210
G80 G28 U0. W0. M154
M9
M5
M1
T013T008M06
G28 U0. W0.
G53.5
M250 M212
G0 B90. C0.
M251
G96 G99
M210
G19 X.75 Z-.52 M153
Y0.
X.26
M8
S50 M3
G87 R.1 Q0050 X.19 F.005 M210
M212
G0 C180.
M210
G80 G28 U0. W0. M154
M9
M5
M1
T008T009M06
G28 U0. W0.
G53.5
M250 M212
G0 B90. C0.
M251
G96 G99
M210
G19 X.75 Z-.217 M153
Y0.
X.619
M8
S50 M3
G87 R.1 Q0050 X.1 F.005 M210
M212
G0 C180.
M210
G80 G28 U0. W0. M154
M9
M5
M1
T009T1.05M06
G28 U0. W0.
G53.5
M250 M212
G0 B90. C0.
M251
G96 G99
M210
G19 X.75 Z-.52 M153
Y0.
X.26
M8
S50 M3
G87 R.1 Q0050 X.1 F.005 M210
M212
G0 C180.
M210
G80 G28 U0. W0. M154
M9
M5
M1
T1.05T002M06
G53.5
M202
G28 U0. W0.
G97 G99
S500 M3
M250
G0 B90.
M251
X1. Z1. M8
X.625
G76 P010060
G76 X.55 Z-.52 P.0301 F.0555 Q.015
G28 U0. W0.
M5
M1
T002T014M06
G53.5
M202
G28 U0. W0.
M250
G0 B90.
M251
X1. Z1. M8
X.25
Z.1
G01 G42 Z0. F.0012
X.53
X.619 Z-.07708
Z-.39694
X.5 Z-.5
Z-.6
X.664
X.684 Z-.61
Z-1.184
X.75
G0 Z.1 X1. M9
G28 U0. W0.
M5
M1
T014T012M06
G53.5
G28 U0. W0.
M202
G96 G99
G0 Z1. M08
X0. M153
G01 Z.1 F.005
S75 M3
G70 P16 Q17
G0 Z.1 M154
X2. M9
G28 U. W0.
M5
M1
T012T00M06
G53.5
G28 U0. W0.
M0
M250
G0 B90.
M251
Z1. M8
X1.
Z-1.184
G97 G99
S50 M3
G75 X.05 P.01 F.005
G0 X2.
Z1. M9
G28 U0. W0. M5
M30
%

[CNCRim]

Post your question at Intergrexmachinist.com you will get much better help there. I haven't try ISO on Intergrex so I can't help.

[bor32]

who you positions flash tool