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Old 02-11-2007, 11:22 PM
 
Join Date: Jan 2007
Location: usa
Posts: 28
joey1117 is on a distinguished road
need help please

i have a part that i need to make for a hobby and i would like to do it on my new cnc (emco5) BUT i can not get it to do what i need it to so i thought after i have spent the last 9 hours working on this ( i can run it on a manual lathe in 10 minutes ) i would turn here and see if i can get a little help.
the part is .375 dia and i need to face then turn a dia to .2505.thats it but i need to make 4 of them so i would like it to be able to start in the same spot each time.i have been drawing it in autocad and trying to progam it in mastercam9 all day.i was wanting to know if someone had sometime if they could draw it and set the tool path i will post it here or if you have a good post for the emco5 thats great too.just looking to see what im doing wrong
thanks alot(i would be happy to pay for the time it takes as long as it does not take as long as i have in it )
joe
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Old 02-12-2007, 09:37 AM
 
Join Date: Nov 2005
Location: USA
Posts: 172
rickyt is on a distinguished road

This is cut with a .5 endmill, you may have to adjust feed and speed, because I dont know what material or machine. Im not sure how deep to go also so you may have to adjust cut depth. Im also using ware comp. so just use a 0.000 value in Cutter comp.


%
O0235 (MILL OP1)
(T1 1/2 FLAT ENDMILL)
G00 G17 G20 G40 G80 G90
T1 M06 (1/2 FLAT ENDMILL)
G00 G90 G54 X-.4753 Y0. S2500 M03
G43 H1 Z.25 M08
G01 Z0. F50.
X.4753 F12.
G00 Z.1
X-.5853 Y-.05
G01 Z-.1875 F50.
G41 D1 Y-.2 F8.
G03 X-.3852 Y0. I0. J.2
G02 X.3852 I.3852 J0.
X-.3852 I-.3852 J0.
X-.3847 Y.02 I.3852 J0.
G03 X-.5741 Y.2301 I-.1997 J.0104
G01 G40 X-.5819 Y.0803
X-.5853 Y-.05
Z-.375 F50.
G41 D1 Y-.2 F8.
G03 X-.3852 Y0. I0. J.2
G02 X.3852 I.3852 J0.
X-.3852 I-.3852 J0.
X-.3847 Y.02 I.3852 J0.
G03 X-.5741 Y.2301 I-.1997 J.0104
G01 G40 X-.5819 Y.0803
X-.5853 Y-.05
Z-.5625 F50.
G41 D1 Y-.2 F8.
G03 X-.3852 Y0. I0. J.2
G02 X.3852 I.3852 J0.
X-.3852 I-.3852 J0.
X-.3847 Y.02 I.3852 J0.
G03 X-.5741 Y.2301 I-.1997 J.0104
G01 G40 X-.5819 Y.0803
X-.5853 Y-.05
Z-.75 F50.
G41 D1 Y-.2 F8.
G03 X-.3852 Y0. I0. J.2
G02 X.3852 I.3852 J0.
X-.3852 I-.3852 J0.
X-.3847 Y.02 I.3852 J0.
G03 X-.5741 Y.2301 I-.1997 J.0104
G01 G40 X-.5819 Y.0803
X-.5753 Y-.05
G41 D1 Y-.2
G03 X-.3752 Y0. I0. J.2
G02 X.3752 I.3752 J0.
X-.3752 I-.3752 J0.
X-.3747 Y.02 I.3752 J0.
G03 X-.5638 Y.2304 I-.1997 J.0107
G01 G40 X-.5718 Y.0806
G00 Z.1
M05
G91 G28 Z0.
G28 Y0.
G90
T1 M06
M30
%
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Old 02-12-2007, 10:36 AM
 
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thanks for the reply but i am running a lathe not a mill
joe
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Old 02-12-2007, 03:58 PM
 
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Location: usa
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here is a sample

here is what my program looks like it faces fine but then the tool is way off the part here is what i send to the machine
%
N` G` X ` Z ` F` H
10 92 0000 000
11M06 0000 0000 T01
12M03
13 94
14 00 0294 -0002
15 01 -0068 -0002 100
16 00 -0068 0248
17 00 0312 0248
18 00 0312 0098
19 01 0312 -0242 100
20 01 0360 -0242 100
21 01 0502 -0171 100
22 00 0502 0098
23 00 0264 0098
24 01 0264 -0242 100
25 01 0332 -0242 100
26 01 0474 -0171 100
27 00 0486 -0171
28 00 0486 0098
29 00 0254 0098
30 01 0254 -0002 100
31 01 0254 -0247 100
32 01 0298 -0247 100
33 03 0350 -0258 100
34M99I 0000 K 0036
35 01 0420 -0293 100
36 01 0562 -0222 100
37 00 0562 0098
38 00 0244 0098
39 01 0244 -0002 100
40 01 0244 -0252 100
41 01 0298 -0252 100
42 03 0342 -0261 100
43M99I 0000 K 0031
44 01 0414 -0296 100
45 01 0554 -0226 100
46 00 0000 000
47M05
48M30
"I
please let me know if anyone can help me
joe
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Old 02-13-2007, 01:23 PM
 
Join Date: Feb 2006
Location: Canada
Age: 30
Posts: 103
BMackinnon is on a distinguished road

It sounds like it could be a toolnose vector problem.
Are you using tool compensation on this ?
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Old 02-13-2007, 01:52 PM
 
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nope no tool comp at all dont understand why it wont work any thoughts on how to manualy program a .375 dia rod turn down to .2505 dia. .250 back where is zero and what would the code be
thanks
joe
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Old 02-13-2007, 03:22 PM
 
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Location: Canada
Age: 30
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BMackinnon is on a distinguished road

I could write your simple program for you but I have never worked with that kind of controller that uses that code. I am not familiar with it at all.

Maybe if you post what kind of control you have someone else on here can help you, as it is a simple program.
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Old 02-13-2007, 08:54 PM
 
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well the conrtroller is built into the emco lathe ,thats why i am using the mastercam to program with.it is an emco cnc 5 lathe the post above is what it looks like when ran on the cnc itself
thanks
joe
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