Mastercam V9 or X3 Post for Doosan 2000sy

[mroy0404]

Hi Guys

At work we are running both mastercam V9 an x3 an have got a 2006 Doosan 2000sy with Fanuc 18i-TB control. We have tried with both Mastercam programs to get good code with no luck at all, we are doing major editing of the code everytime. With V9 we can not find a post that will support the sub spindle an with X3 it's just a nitemare figuring out the post an machine definition. I have attached a copy below of a program that works in the machine.

Please Help

mroy7@cogeco.ca


%
:0056
(STOP 1.75 FROM COLLET)
G20
(TOOL - 1 OFFSET - 1)
(OD FINISH CNMG-432)
(DOOSAN 2000SY)
G54
T0101
G18G99
M90
M7
G97S1000M03
G0X1.17Z0.
G50S1000
G96S300
G1X-.03F.010
G0Z.1
G50S1500
X.6184
Z.0661
G1X.7598Z-.0046
X.9598Z-.1046
G3X.969Z-.1157R.0156
G1Z-1.625F.014
X1.
M09
G0X2.5Z5.5
T0100
M01
(TOOL - 4 OFFSET - 14)
(DRILL .422 D.)
G54
G0T0414
M110
M07
G97S850M03
G0X0.Z.25
Z.1
G1Z-.8357F.005
G0Z.25
G0X2.5Z1.
T0400
M01
(TOOL - 4 OFFSET - 15)
(DRILL .188 D.)
G54
G0T0415
G97S1400M03
G0X0.Z.05M8
Z-.6794
G1Z-.87F.005
G0Z.05
M9
G0Z1.
T0400
M01
(TOOL - 6 OFFSET - 17)
(CHAMFER TOOL)
G54
G0T0617
M07
G97S400M03
G0X0.Z.1
Z-.1
G1Z-.235F.008
G0Z.25
G0Z1.5
T0600
M01
(TOOL-6 OFFSET-16)
(1/2-13 TAP)
G54
G0T0616
M110
G97S300M03
G0X0.Z.2126
Z.0626
G32Z-.6F.07692M05
G32Z.0626M04
M05
G0Z1.
M9
M05
T0600
M01
(TOOL - 7 OFFSET - 7)
(1/2 BALLNOSE ENDMILL)
(DOOSAN 2000SY)
G54
T0707
M110
G17 G98
M35
G0 C30.
M89(C AXIS CLAMP)
M7
G97S950M33(REV TOOL START)
G0 X1.6599 Y-.1875 Z.25
Z.1
G1 Z-.7 F100.
G41
X1.476 Y-.1104F15.
G3 X1.452 Y-.1275 R.12
G1 X.9469 Y-.565
G2 X.5052 Y-.6925 R.255
G1 X-.5052
G2 X-.9468 Y-.565 R.255
G1 X-1.452 Y-.1275
G2 X-1.5203 Y0. R.255
X-1.452 Y.1275 R.255
G1 X-.9469 Y.565
G2 X-.5052 Y.6925 R.255
G1 X.5052
G2 X.9468 Y.565 R.255
G1 X1.452 Y.1275
G2 X1.5203 Y0. R.255
X1.452 Y-.1275 R.255
G1 X1.4434 Y-.125
X.9382 Y-.5625
G2 X.5052 Y-.6875 R.25
G1 X-.5052
G2 X-.9382 Y-.5625 R.25
G1 X-1.4434 Y-.125
G2 X-1.5104 Y0. R.25
X-1.4434 Y.125 R.25
G1 X-.9382 Y.5625
G2 X-.5052 Y.6875 R.25
G1 X.5052
G2 X.9382 Y.5625 R.25
G1 X1.4434 Y.125
G2 X1.5104 Y0. R.25
X1.4434 Y-.125 R.25
G3 X1.4256 Y-.144 R.12
G1 X1.6512 Y-.185
G0 Z.25
M09
G0X4.5M35
M05
G28Y0.
T0700
M90
M01
(DRILL)
(TOOL-8 OFFSET-8)
(33/64 DRILL)
G54
T0808
G19G98
M35
G0C0.
M89(C AXIS CLAMP)
M7
G97S800M33(REV TOOL START)
G0X1.2
Z-1.187
X1.
G1X.2F2.
G0X1.2
M90(C AXIS UNCLAMP)
G0C180.
M89(C AXIS CLAMP)
G0X1.1
G1X.8
G0X1.2
M9(COOLANT OFF)
M35(REV TOOL STOP)
G0X4.
T0800
M1
(5/16 DRILL)
(TOOL-10 OFFSET-10)
G54
T1010
G19G98
M7
G97S1000M33(REV TOOL START)
G0X1.2
X1.
G1X.6F4.
G0X1.2
M9
M35(REV TOOL STOP)
G0X4.
M90
G0C0.
M89
T1000
M01
(15/32 DRILL)
(TOOL-9 OFFSET-9)
G54
T0909
G19G98
M7
G97S850M33(REV TOOL START)
G0X1.2Z-1.187
X.15
G1X-.9F2.5
G0X1.2
M9(COOLANT OFF)
M35(REV TOOL STOP)
G0X4.
T0900
M1
(THREAD MILL)
(TOOL-11 OFFSET-11)
G54
T1111
G19G98
M7
G0X1.Z-1.1875
G97S1800M33
X.37
G41
G3X.3838Y.0392Z-1.1483R.0392F6.5
X.3978Y0.Z-1.109R.0392
X.4256Y-.0785Z-1.1875R.0785
X.4534Y0.Z-1.266R.0785
X.481Y.0785Z-1.1875R.0785
X.5088Y0.Z-1.109R.0785
X.5226Y-.0393Z-1.1483R.0393
X.5364Y0.Z-1.1875R.0393
G1X.37F50.
G3X.3838Y.0405Z-1.147R.0405F6.5
X.3978Y0.Z-1.1065R.0405
X.4256Y-.081Z-1.1875R.081
X.4534Y0.Z-1.2685R.081
X.481Y.081Z-1.1875R.081
X.5088Y0.Z-1.1065R.081
X.5226Y-.0405Z-1.147R.0405
X.5364Y0.Z-1.1875R.0405
G0X1.
M35
G40
M09
M90
G28Y0.
G28U0.
T1100
M01
(TRANSFER)
G54
T0505

G0Z0.
M169
G0B0.(SUB RAPID POSITION)
G1G98B-1.187F75.(SUB PICK-OFF POSITION)
M168
M31
M69
M131
G1G98B1.853F75.M31M131(SUB RETRACT POSITION)
M68
(TOOL - 5 OFFSET - 5)
(PART OFF TOOL)
G54
T0505
G18G99
M05
M110
G50S1400
G96S225M203
M07
G0X1.2Z.02(THIS MUST BE MODIFIED EVERY PROGRAM)
G1X-.02F.0025
B1.873(THIS MUST BE MODIFIED EVERY PROGRAM)
G0X1.2(THIS MUST BE MODIFIED EVERY PROGRAM)
G28U0.
M05
M09
T0500
G55G28G0B0.(SUB RETURN HOME)
M105
G54G0Z10.
M01
(TOOL - 12 OFFSET - 32)
(LATHE TOOL CNMG-432)
(DOOSAN 2000SY)
G55
T1232
G18G99
M7
G97S624M104
G0X1.1Z0.
G50S1850
G96S350
G1X-.0825F.01
G0Z-.1
G50S1200
G96S300
X.8158
G1Z1.2078F.008
X.9685Z1.2842
G0Z-.1
X.6631
G1Z1.1315
X.8358Z1.2178
G0Z-.1
X.5104
G1Z1.0552
X.6831Z1.1415
G0Z-.1
X.3577
G1Z.0767
G2X.363Z.0938R.0562
G1Z.953
G3X.4033Z1.0016R.0687
G1X.5304Z1.0652
X.6718Z1.1359
G0Z-.1
M09
G0X2.Z-2.
T1200
M01
(TOOL - 1 OFFSET - 21)
(LATHE TOOL WNMG-432)
(DOOSAN 2000SY)
G55
T0121
G18G99
M7
G97S2000M104
G0X.0283Z-.0616
G50S2000
G96S450
G1X.1697Z.0092F.01
X.2947Z.0717
G2X.313Z.0938R.0313
G1Z.953
G3X.3679Z1.0193R.0937
G1X.9331Z1.3019
G2X.969Z1.3452R.0613
G1X1.1104Z1.2745
M09
G0X2.Z-2.
T0100
M01
(TOOL - 02 OFFSET - 22)
(RIGHT SIDE THREAD TOOL)
(DOOSAN 2000SY)
G55
T0222
G18 G98
M7
G97 S1000 M104
G0 X.5125 Z-.1113
G76 P011860 Q20 R.001
G76 X.2524 Z.662 P301 Q108 R0. F.05556
M09
G0X4.Z-3.
T0200
M01
(TOOL - 4 OFFSET - 25)
(CENTER DRILL)
(DOOSAN 2000SY)
G55
T0425
G18 G99
M7
G97 S2000 M104
G0 X0. Z-.1
G1Z.05F.005
G0Z-.1
G0Z-1.
T0400
M01
(TOOL - 13 OFFSET - 13)
(NACHI 1/8 DRILL)
(DOOSAN 2000SY)
G55
N13 T1313
G18 G99
M7
G97 S779 M104
G0 X0. Z-.1
G83 Z1. R0. Q1000 F.003
G80
M09
M105
G28U0.
G28V0.W0.
T0400
M111
M131
M10
M169
G4U.1
M116
M11
M5
M99
%

[Jhjr]

If it's a fanuc control. I'd suggest the mplmaster post from in-house solutions. It's free and fully customizable. You can download it at either www.emastercam.com or www.inhousesolutions.com. I think they have V9 & X3 versions.

[cad01]

he is using mplmaster. this post is intended to be modified. If you are unsure of how to do this, there are many peers willing to help or contact your reseller for a good post.

[cad01]

if you are familiar with post editing, try using the post debugger to pinpoint where the code is being output from.

[WallyL7]

Run it by those guys at emastercam. Show them what you want the program to look like, and let them run with it.

They are like lions to a kill when someone asks for post help over there.

[Jhjr]

Sorry I didn't catch the attachment. My fault. I've received a ton of post help at emastercam. Search there archive, your question may have already been answered. They'll help you if you can't find an answer.

[cad01]

no problem Jhjr. I missed it the first time through too. I am on emastercam as well, and would be happy to help if needed. PM me for contact info.

Brad

[fastolds]

Did you ever get a post for your control? I am looking for the same one.