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Thread: Mach 2/3 with VFD setup

  1. #1
    Registered zcases's Avatar
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    Mach 2/3 with VFD setup

    I am using a VFD to control my spindle. Using a 10V analog output board, and step/dir setup only (no PWM) in Mach.

    I am struggling to get the acceleration of the spindle to a reasonable rate. Takes 5-6 seconds to wind up to 2000 rpm.

    Any ideas here on setups? I have tried all kinds of different motor tuning parameters, and can't seem to make any progress.

    Thanks
    Scott


  2. #2
    Community Moderator Al_The_Man's Avatar
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    Does the VFD have Auto-tuning? There is usually a parameter for accel & decel rate.
    If you shorten the decel too much you can run into a overvoltage situation which may require a braking resistor.
    Al.
    CNC, Mechatronics Integration and Custom Machine Design (Skype Avail).

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.


  3. #3
    Moderator HuFlungDung's Avatar
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    How many horsepower is your motor?

    How stiff is the spindle to turn, ie., does it spin up easily by finger and coast for 10 seconds, or does it take a wrench to turn it?
    First you get good, then you get fast. Then grouchiness sets in.

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)


  4. #4
    Registered zcases's Avatar
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    The VFD is a KB 2hp. I have it set for external control by the 10VDC signal. When I run it off the VFD keypad - all is good. I can set it for 2.5s accel/decel and it runs right up nice.

    After lunch here I will put the scope on the spindle step signal and see how quickly it is reacting to a spindle speed change. I have a strong feeling it is something I am setting up wrong in Mach motor tuning or something. Its either Mach or the spindle speed board - since when I look at the 10VDC analog out of the spindle speed board it also comes up to 10V very very slowly.


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