Desperate! Need Help Setting up Sherline 2010 Mill with Mach3

[annutara]

hi all,

I need help setting up my sherline 2010 mill to work with Mach3. I have been searching high and low for a series of steps that I can follow but so far no avail.

The first thing I did was to download the XML for sherline mill from "ftp://ftp.machsupport.com/XMLs/Sherline%20Mill%20(Inch).xml"

After that I log into the sherline mill profile

and then I selected to use UC100-CNC motion controller:

My pins and configuration are as follows:


Motor tuning:



But I can't move anything on the machine with my keyboard or controls on the panel and all I hear is a buzzing sound from the machine.

Please help - as I have a project to cut and I can't get the machine moving at all

Regards,
Aloysius

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[annutara]

Update: somehow I managed to get the machine responding to me after I set the kernel speed to 25kHz... It doesn't work at any other kernel speeds for me, is there something that I might have done wrong?

[awerby]

That's probably a limitation of your computer system. Did you restart after switching to Sherline half pulse mode?

[annutara]

How do I configure or set Sherline to half-pulse mode?

[jfong]

If you are using a UC100, the kernel speed is configured in the plugin settings. You might want to check their forum for help on their motion controller.

forum.cncdrive.com ? View forum - UCCNC software forum

[CNCMAN172]

Think the unlicensed version will only work at 25khz

[annutara]

Now that i managed to get the sherline working with the Mach3, I am experiencing other problems. When I jog the machine, say for 10mm and then return it to zero the cutting edge does not return to the same place for all three axes. I used the xml file I got off "ftp://ftp.machsupport.com/XMLs", using the sherline (metric) XML file...

How do I troubleshoot this, or is this a calibration process?

[CNCMAN172]

Did you home all axis before you ran your experiment? If you did the LED next to each axis will be illuminated GREEN otherwise it will be RED. When you jog the machine then tell it to return to zero it needs to know exactly where zero is and that is accomplished by initially homing the machine so all the axis locations get initialized correctly. After the home you normally zero X, zero Y and then jog the machine where you want the zero for the job to be and then you will zero the X and Y again. That becomes your job 0,0, used with G54.

If you want to check that the steps/unit are correct you can do a test if you have a dial indicator or a good ruler scale.

Job the machine where you have a good 10 to 20mm space and zero the X axis. Then issue the following command and see if the machine moves 10mm.
G1 X10 F50 This command will move the X axis 10mm to the right at a feedrate of 50
You can see how far it actually moved.
Then you can issue the command G1 X0 F50 and it should move back to where you originally started. If it does that is good and indicated you have no backlash on that given axis. You can do this experiment on each axis, just change the "X" to say "Y"

Russ

[annutara]

I zeroed the machine at the corner of my work piece - I think it is easier to post pictures of what my machine did and hope I can get some insights into the issue.
So what I am doing is basically cut a square and a circle to test the machine out:



But the positional accuracy of the machine sux so bad:


The machine does not go to the right point on my workpiece, and when it starts cutting at successively deeper depths, it is not returning to the previously cut point, and basically drifting across the work.

Things I've done so far:
- fanned out the cables to the controller so that if there is EMI/EMC problem I might have reduced the effects
- clamped down my work piece tightly and watched it as it cuts that it didn't move
- tightened the bolts of the main body such that it is rigidly tight

I'm clueless as to what I've done wrong, but clearly I am wasting wood each time I'm test cutting crap... It's really frustrating.

Regards,
Aloysius

Did you home all axis before you ran your experiment? If you did the LED next to each axis will be illuminated GREEN otherwise it will be RED. When you jog the machine then tell it to return to zero it needs to know exactly where zero is and that is accomplished by initially homing the machine so all the axis locations get initialized correctly. After the home you normally zero X, zero Y and then jog the machine where you want the zero for the job to be and then you will zero the X and Y again. That becomes your job 0,0, used with G54.

If you want to check that the steps/unit are correct you can do a test if you have a dial indicator or a good ruler scale.

Job the machine where you have a good 10 to 20mm space and zero the X axis. Then issue the following command and see if the machine moves 10mm.
G1 X10 F50 This command will move the X axis 10mm to the right at a feedrate of 50
You can see how far it actually moved.
Then you can issue the command G1 X0 F50 and it should move back to where you originally started. If it does that is good and indicated you have no backlash on that given axis. You can do this experiment on each axis, just change the "X" to say "Y"

Russ

[CNCMAN172]

First you should probably put a pencil in the spindle and run the gcode without the motor turn on. Have the pencil just touch the paper and see if it follows the same path. You can change it so it does not change depth, just for a test.

It is off so much it almost seems like a CAM problem. Do the check with the pencil I can send you a simple gcode file that does a simple square test.

Your machine appears to be setup in INCHES. What are you using as a CAM program to make the gcode?

Russ

[CNCMAN172]

Here is a test file that cuts two circles and one square. It goes down .050 per pass and only down -.300 inches for testing.

This will give you a file that works on my machine so see if this is CAM related or something else. Still do the pencil test without the spindle turned on to make sure you are not getting EMI interference.

Russ

[annutara]

Hi Russ,

This is what I got when I use the TestFile1:


Also, the CAM I used is found online at easel.inventables.com, it generated the following code for me (which I have no idea how to attach to this forum):
G21
G90
G1 Z5.000 F228.6
G0 X88.564 Y44.630
G1 Z-1.000 F100.0
G1 X85.744 Y47.450 F100.0
G1 X67.047 Y66.147 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 X41.256 Y47.090 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 X59.953 Y22.754 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 X85.196 Y41.262 F100.0
G1 X88.564 Y44.630 F100.0
G1 Z-2.000 F100.0
G1 X85.744 Y47.450 F100.0
G1 X67.047 Y66.147 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 X41.256 Y47.090 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 X59.953 Y22.754 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 X85.196 Y41.262 F100.0
G1 X88.564 Y44.630 F100.0
G1 Z-3.000 F100.0
G1 X85.744 Y47.450 F100.0
G1 X67.047 Y66.147 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 X41.256 Y47.090 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 X59.953 Y22.754 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 X85.196 Y41.262 F100.0
G1 X88.564 Y44.630 F100.0
G1 Z-4.000 F100.0
G1 X85.744 Y47.450 F100.0
G1 X67.047 Y66.147 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 X41.256 Y47.090 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 X59.953 Y22.754 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 X85.196 Y41.262 F100.0
G1 X88.564 Y44.630 F100.0
G1 Z-5.000 F100.0
G1 X85.744 Y47.450 F100.0
G1 X67.047 Y66.147 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 X41.256 Y47.090 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 X59.953 Y22.754 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 X85.196 Y41.262 F100.0
G1 X88.564 Y44.630 F100.0
G1 Z-6.000 F100.0
G1 X85.744 Y47.450 F100.0
G1 X67.047 Y66.147 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 X41.256 Y47.090 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 X59.953 Y22.754 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 X85.196 Y41.262 F100.0
G1 X88.564 Y44.630 F100.0
G1 Z-7.000 F100.0
G1 X85.744 Y47.450 F100.0
G1 X67.047 Y66.147 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 X41.256 Y47.090 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 X59.953 Y22.754 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 X85.196 Y41.262 F100.0
G1 X88.564 Y44.630 F100.0
G1 Z-7.968 F100.0
G1 X85.744 Y47.450 F100.0
G1 Z-8.000 F100.0
G1 X67.047 Y66.147 F100.0
G1 Z-7.968 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 Z-8.000 F100.0
G1 X41.256 Y47.090 F100.0
G1 Z-7.968 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 Z-8.000 F100.0
G1 X59.953 Y22.754 F100.0
G1 Z-7.968 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 Z-8.000 F100.0
G1 X85.196 Y41.262 F100.0
G1 Z-7.968 F100.0
G1 X88.564 Y44.630 F100.0
G1 X85.744 Y47.450 F100.0
G1 Z-9.000 F100.0
G1 X67.047 Y66.147 F100.0
G1 Z-7.968 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 Z-9.000 F100.0
G1 X41.256 Y47.090 F100.0
G1 Z-7.968 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 Z-9.000 F100.0
G1 X59.953 Y22.754 F100.0
G1 Z-7.968 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 Z-9.000 F100.0
G1 X85.196 Y41.262 F100.0
G1 Z-7.968 F100.0
G1 X88.564 Y44.630 F100.0
G1 X85.744 Y47.450 F100.0
G1 Z-10.000 F100.0
G1 X67.047 Y66.147 F100.0
G1 Z-7.968 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 Z-10.000 F100.0
G1 X41.256 Y47.090 F100.0
G1 Z-7.968 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 Z-10.000 F100.0
G1 X59.953 Y22.754 F100.0
G1 Z-7.968 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 Z-10.000 F100.0
G1 X85.196 Y41.262 F100.0
G1 Z-7.968 F100.0
G1 X88.564 Y44.630 F100.0
G1 X85.744 Y47.450 F100.0
G1 Z-10.000 F100.0
G1 X67.047 Y66.147 F100.0
G1 Z-7.968 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 Z-10.000 F100.0
G1 X41.256 Y47.090 F100.0
G1 Z-7.968 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 Z-10.000 F100.0
G1 X59.953 Y22.754 F100.0
G1 Z-7.968 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 Z-10.000 F100.0
G1 X85.196 Y41.262 F100.0
G1 Z-7.968 F100.0
G1 X88.564 Y44.630 F100.0
G1 Z5.000 F100.0
G0 X65.124 Y10.789
G1 Z-1.000 F100.0
G1 X66.774 Y10.909 F100.0
G1 X68.416 Y11.111 F100.0
G1 X69.467 Y11.292 F100.0
G1 X70.045 Y11.392 F100.0
G1 X71.660 Y11.753 F100.0
G1 X73.254 Y12.193 F100.0
G1 X74.826 Y12.710 F100.0
G1 X76.369 Y13.305 F100.0
G1 X77.882 Y13.974 F100.0
G1 X79.360 Y14.715 F100.0
G1 X80.800 Y15.530 F100.0
G1 X82.198 Y16.414 F100.0
G1 X83.551 Y17.365 F100.0
G1 X84.856 Y18.381 F100.0
G1 X86.109 Y19.460 F100.0
G1 X87.309 Y20.600 F100.0
G1 X88.450 Y21.797 F100.0
G1 X89.532 Y23.048 F100.0
G1 X90.550 Y24.351 F100.0
G1 X91.504 Y25.703 F100.0
G1 X92.390 Y27.100 F100.0
G1 X93.207 Y28.538 F100.0
G1 X93.952 Y30.015 F100.0
G1 X94.623 Y31.527 F100.0
G1 X95.220 Y33.069 F100.0
G1 X95.740 Y34.639 F100.0
G1 X96.183 Y36.233 F100.0
G1 X96.546 Y37.847 F100.0
G1 X96.831 Y39.476 F100.0
G1 X97.034 Y41.118 F100.0
G1 X97.158 Y42.767 F100.0
G1 X97.199 Y44.421 F100.0
G1 X97.161 Y46.074 F100.0
G1 X97.041 Y47.724 F100.0
G1 X96.839 Y49.366 F100.0
G1 X96.558 Y50.995 F100.0
G1 X96.197 Y52.610 F100.0
G1 X95.757 Y54.204 F100.0
G1 X95.240 Y55.776 F100.0
G1 X94.645 Y57.319 F100.0
G1 X93.976 Y58.832 F100.0
G1 X93.963 Y58.859 F100.0
G1 X93.235 Y60.310 F100.0
G1 X92.420 Y61.750 F100.0
G1 X91.536 Y63.148 F100.0
G1 X90.585 Y64.501 F100.0
G1 X89.569 Y65.806 F100.0
G1 X89.236 Y66.192 F100.0
G1 X88.490 Y67.059 F100.0
G1 X87.350 Y68.259 F100.0
G1 X86.153 Y69.400 F100.0
G1 X84.902 Y70.482 F100.0
G1 X83.599 Y71.500 F100.0
G1 X82.247 Y72.454 F100.0
G1 X80.850 Y73.340 F100.0
G1 X79.412 Y74.157 F100.0
G1 X77.935 Y74.902 F100.0
G1 X76.423 Y75.573 F100.0
G1 X74.881 Y76.170 F100.0
G1 X73.311 Y76.690 F100.0
G1 X71.717 Y77.133 F100.0
G1 X70.103 Y77.496 F100.0
G1 X68.474 Y77.781 F100.0
G1 X66.832 Y77.984 F100.0
G1 X65.183 Y78.108 F100.0
G1 X63.529 Y78.149 F100.0
G1 X61.876 Y78.111 F100.0
G1 X60.226 Y77.991 F100.0
G1 X58.584 Y77.789 F100.0
G1 X56.955 Y77.508 F100.0
G1 X55.340 Y77.147 F100.0
G1 X53.746 Y76.707 F100.0
G1 X52.174 Y76.190 F100.0
G1 X50.631 Y75.595 F100.0
G1 X49.118 Y74.926 F100.0
G1 X47.640 Y74.185 F100.0
G1 X46.200 Y73.370 F100.0
G1 X44.802 Y72.486 F100.0
G1 X43.449 Y71.535 F100.0
G1 X42.144 Y70.519 F100.0
G1 X40.891 Y69.440 F100.0
G1 X39.691 Y68.300 F100.0
G1 X38.550 Y67.103 F100.0
G1 X37.468 Y65.852 F100.0
G1 X36.450 Y64.549 F100.0
G1 X35.800 Y63.628 F100.0
G1 X35.496 Y63.197 F100.0
G1 X34.610 Y61.800 F100.0
G1 X33.793 Y60.362 F100.0
G1 X33.048 Y58.885 F100.0
G1 X32.377 Y57.373 F100.0
G1 X31.798 Y55.876 F100.0
G1 X31.780 Y55.831 F100.0
G1 X31.260 Y54.261 F100.0
G1 X30.817 Y52.667 F100.0
G1 X30.454 Y51.053 F100.0
G1 X30.169 Y49.424 F100.0
G1 X29.966 Y47.782 F100.0
G1 X29.842 Y46.133 F100.0
G1 X29.801 Y44.479 F100.0
G1 X29.839 Y42.826 F100.0
G1 X29.959 Y41.176 F100.0
G1 X30.161 Y39.534 F100.0
G1 X30.442 Y37.905 F100.0
G1 X30.803 Y36.290 F100.0
G1 X31.243 Y34.696 F100.0
G1 X31.760 Y33.124 F100.0
G1 X32.355 Y31.581 F100.0
G1 X33.024 Y30.068 F100.0
G1 X33.765 Y28.590 F100.0
G1 X34.580 Y27.150 F100.0
G1 X35.464 Y25.752 F100.0
G1 X36.415 Y24.399 F100.0
G1 X37.431 Y23.094 F100.0
G1 X38.510 Y21.841 F100.0
G1 X39.650 Y20.641 F100.0
G1 X40.847 Y19.500 F100.0
G1 X42.098 Y18.418 F100.0
G1 X43.401 Y17.400 F100.0
G1 X44.753 Y16.446 F100.0
G1 X46.150 Y15.560 F100.0
G1 X47.588 Y14.743 F100.0
G1 X49.065 Y13.998 F100.0
G1 X50.577 Y13.327 F100.0
G1 X52.119 Y12.730 F100.0
G1 X53.689 Y12.210 F100.0
G1 X55.283 Y11.767 F100.0
G1 X56.897 Y11.404 F100.0
G1 X58.526 Y11.119 F100.0
G1 X60.168 Y10.916 F100.0
G1 X60.753 Y10.872 F100.0
G1 X61.817 Y10.792 F100.0
G1 X63.471 Y10.751 F100.0
G1 X65.124 Y10.789 F100.0
G1 Z-2.000 F100.0
G1 X66.774 Y10.909 F100.0
G1 X68.416 Y11.111 F100.0
G1 X69.467 Y11.292 F100.0
G1 X70.045 Y11.392 F100.0
G1 X71.660 Y11.753 F100.0
G1 X73.254 Y12.193 F100.0
G1 X74.826 Y12.710 F100.0
G1 X76.369 Y13.305 F100.0
G1 X77.882 Y13.974 F100.0
G1 X79.360 Y14.715 F100.0
G1 X80.800 Y15.530 F100.0
G1 X82.198 Y16.414 F100.0
G1 X83.551 Y17.365 F100.0
G1 X84.856 Y18.381 F100.0
G1 X86.109 Y19.460 F100.0
G1 X87.309 Y20.600 F100.0
G1 X88.450 Y21.797 F100.0
G1 X89.532 Y23.048 F100.0
G1 X90.550 Y24.351 F100.0
G1 X91.504 Y25.703 F100.0
G1 X92.390 Y27.100 F100.0
G1 X93.207 Y28.538 F100.0
G1 X93.952 Y30.015 F100.0
G1 X94.623 Y31.527 F100.0
G1 X95.220 Y33.069 F100.0
G1 X95.740 Y34.639 F100.0
G1 X96.183 Y36.233 F100.0
G1 X96.546 Y37.847 F100.0
G1 X96.831 Y39.476 F100.0
G1 X97.034 Y41.118 F100.0
G1 X97.158 Y42.767 F100.0
G1 X97.199 Y44.421 F100.0
G1 X97.161 Y46.074 F100.0
G1 X97.041 Y47.724 F100.0
G1 X96.839 Y49.366 F100.0
G1 X96.558 Y50.995 F100.0
G1 X96.197 Y52.610 F100.0
G1 X95.757 Y54.204 F100.0
G1 X95.240 Y55.776 F100.0
G1 X94.645 Y57.319 F100.0
G1 X93.976 Y58.832 F100.0
G1 X93.963 Y58.859 F100.0
G1 X93.235 Y60.310 F100.0
G1 X92.420 Y61.750 F100.0
G1 X91.536 Y63.148 F100.0
G1 X90.585 Y64.501 F100.0
G1 X89.569 Y65.806 F100.0
G1 X89.236 Y66.192 F100.0
G1 X88.490 Y67.059 F100.0
G1 X87.350 Y68.259 F100.0
G1 X86.153 Y69.400 F100.0
G1 X84.902 Y70.482 F100.0
G1 X83.599 Y71.500 F100.0
G1 X82.247 Y72.454 F100.0
G1 X80.850 Y73.340 F100.0
G1 X79.412 Y74.157 F100.0
G1 X77.935 Y74.902 F100.0
G1 X76.423 Y75.573 F100.0
G1 X74.881 Y76.170 F100.0
G1 X73.311 Y76.690 F100.0
G1 X71.717 Y77.133 F100.0
G1 X70.103 Y77.496 F100.0
G1 X68.474 Y77.781 F100.0
G1 X66.832 Y77.984 F100.0
G1 X65.183 Y78.108 F100.0
G1 X63.529 Y78.149 F100.0
G1 X61.876 Y78.111 F100.0
G1 X60.226 Y77.991 F100.0
G1 X58.584 Y77.789 F100.0
G1 X56.955 Y77.508 F100.0
G1 X55.340 Y77.147 F100.0
G1 X53.746 Y76.707 F100.0
G1 X52.174 Y76.190 F100.0
G1 X50.631 Y75.595 F100.0
G1 X49.118 Y74.926 F100.0
G1 X47.640 Y74.185 F100.0
G1 X46.200 Y73.370 F100.0
G1 X44.802 Y72.486 F100.0
G1 X43.449 Y71.535 F100.0
G1 X42.144 Y70.519 F100.0
G1 X40.891 Y69.440 F100.0
G1 X39.691 Y68.300 F100.0
G1 X38.550 Y67.103 F100.0
G1 X37.468 Y65.852 F100.0
G1 X36.450 Y64.549 F100.0
G1 X35.800 Y63.628 F100.0
G1 X35.496 Y63.197 F100.0
G1 X34.610 Y61.800 F100.0
G1 X33.793 Y60.362 F100.0
G1 X33.048 Y58.885 F100.0
G1 X32.377 Y57.373 F100.0
G1 X31.798 Y55.876 F100.0
G1 X31.780 Y55.831 F100.0
G1 X31.260 Y54.261 F100.0
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G1 X88.450 Y21.797 F100.0
G1 X89.532 Y23.048 F100.0
G1 X90.550 Y24.351 F100.0
G1 X91.504 Y25.703 F100.0
G1 X92.390 Y27.100 F100.0
G1 X93.207 Y28.538 F100.0
G1 X93.952 Y30.015 F100.0
G1 X94.623 Y31.527 F100.0
G1 X95.220 Y33.069 F100.0
G1 X95.740 Y34.639 F100.0
G1 X96.183 Y36.233 F100.0
G1 X96.546 Y37.847 F100.0
G1 X96.831 Y39.476 F100.0
G1 X97.034 Y41.118 F100.0
G1 X97.158 Y42.767 F100.0
G1 X97.199 Y44.421 F100.0
G1 X97.161 Y46.074 F100.0
G1 X97.041 Y47.724 F100.0
G1 X96.839 Y49.366 F100.0
G1 X96.558 Y50.995 F100.0
G1 X96.197 Y52.610 F100.0
G1 X95.757 Y54.204 F100.0
G1 X95.240 Y55.776 F100.0
G1 X94.645 Y57.319 F100.0
G1 X93.976 Y58.832 F100.0
G1 X93.963 Y58.859 F100.0
G1 Z-7.968 F100.0
G1 X93.235 Y60.310 F100.0
G1 X92.420 Y61.750 F100.0
G1 X91.536 Y63.148 F100.0
G1 X90.585 Y64.501 F100.0
G1 X89.569 Y65.806 F100.0
G1 X89.236 Y66.192 F100.0
G1 Z-10.000 F100.0
G1 X88.490 Y67.059 F100.0
G1 X87.350 Y68.259 F100.0
G1 X86.153 Y69.400 F100.0
G1 X84.902 Y70.482 F100.0
G1 X83.599 Y71.500 F100.0
G1 X82.247 Y72.454 F100.0
G1 X80.850 Y73.340 F100.0
G1 X79.412 Y74.157 F100.0
G1 X77.935 Y74.902 F100.0
G1 X76.423 Y75.573 F100.0
G1 X74.881 Y76.170 F100.0
G1 X73.311 Y76.690 F100.0
G1 X71.717 Y77.133 F100.0
G1 X70.103 Y77.496 F100.0
G1 X68.474 Y77.781 F100.0
G1 X66.832 Y77.984 F100.0
G1 X65.183 Y78.108 F100.0
G1 X63.529 Y78.149 F100.0
G1 X61.876 Y78.111 F100.0
G1 X60.226 Y77.991 F100.0
G1 X58.584 Y77.789 F100.0
G1 X56.955 Y77.508 F100.0
G1 X55.340 Y77.147 F100.0
G1 X53.746 Y76.707 F100.0
G1 X52.174 Y76.190 F100.0
G1 X50.631 Y75.595 F100.0
G1 X49.118 Y74.926 F100.0
G1 X47.640 Y74.185 F100.0
G1 X46.200 Y73.370 F100.0
G1 X44.802 Y72.486 F100.0
G1 X43.449 Y71.535 F100.0
G1 X42.144 Y70.519 F100.0
G1 X40.891 Y69.440 F100.0
G1 X39.691 Y68.300 F100.0
G1 X38.550 Y67.103 F100.0
G1 X37.468 Y65.852 F100.0
G1 X36.450 Y64.549 F100.0
G1 X35.800 Y63.628 F100.0
G1 Z-7.968 F100.0
G1 X35.496 Y63.197 F100.0
G1 X34.610 Y61.800 F100.0
G1 X33.793 Y60.362 F100.0
G1 X33.048 Y58.885 F100.0
G1 X32.377 Y57.373 F100.0
G1 X31.798 Y55.876 F100.0
G1 Z-10.000 F100.0
G1 X31.780 Y55.831 F100.0
G1 X31.260 Y54.261 F100.0
G1 X30.817 Y52.667 F100.0
G1 X30.454 Y51.053 F100.0
G1 X30.169 Y49.424 F100.0
G1 X29.966 Y47.782 F100.0
G1 X29.842 Y46.133 F100.0
G1 X29.801 Y44.479 F100.0
G1 X29.839 Y42.826 F100.0
G1 X29.959 Y41.176 F100.0
G1 X30.161 Y39.534 F100.0
G1 X30.442 Y37.905 F100.0
G1 X30.803 Y36.290 F100.0
G1 X31.243 Y34.696 F100.0
G1 X31.760 Y33.124 F100.0
G1 X32.355 Y31.581 F100.0
G1 X33.024 Y30.068 F100.0
G1 X33.765 Y28.590 F100.0
G1 X34.580 Y27.150 F100.0
G1 X35.464 Y25.752 F100.0
G1 X36.415 Y24.399 F100.0
G1 X37.431 Y23.094 F100.0
G1 X38.510 Y21.841 F100.0
G1 X39.650 Y20.641 F100.0
G1 X40.847 Y19.500 F100.0
G1 X42.098 Y18.418 F100.0
G1 X43.401 Y17.400 F100.0
G1 X44.753 Y16.446 F100.0
G1 X46.150 Y15.560 F100.0
G1 X47.588 Y14.743 F100.0
G1 X49.065 Y13.998 F100.0
G1 X50.577 Y13.327 F100.0
G1 X52.119 Y12.730 F100.0
G1 X53.689 Y12.210 F100.0
G1 X55.283 Y11.767 F100.0
G1 X56.897 Y11.404 F100.0
G1 X58.526 Y11.119 F100.0
G1 X60.168 Y10.916 F100.0
G1 X60.753 Y10.872 F100.0
G1 Z-7.968 F100.0
G1 X61.817 Y10.792 F100.0
G1 X63.471 Y10.751 F100.0
G1 X65.124 Y10.789 F100.0
G1 X66.774 Y10.909 F100.0
G1 X68.416 Y11.111 F100.0
G1 X69.467 Y11.292 F100.0
G1 Z-10.000 F100.0
G1 X70.045 Y11.392 F100.0
G1 X71.660 Y11.753 F100.0
G1 X73.254 Y12.193 F100.0
G1 X74.826 Y12.710 F100.0
G1 X76.369 Y13.305 F100.0
G1 X77.882 Y13.974 F100.0
G1 X79.360 Y14.715 F100.0
G1 X80.800 Y15.530 F100.0
G1 X82.198 Y16.414 F100.0
G1 X83.551 Y17.365 F100.0
G1 X84.856 Y18.381 F100.0
G1 X86.109 Y19.460 F100.0
G1 X87.309 Y20.600 F100.0
G1 X88.450 Y21.797 F100.0
G1 X89.532 Y23.048 F100.0
G1 X90.550 Y24.351 F100.0
G1 X91.504 Y25.703 F100.0
G1 X92.390 Y27.100 F100.0
G1 X93.207 Y28.538 F100.0
G1 X93.952 Y30.015 F100.0
G1 X94.623 Y31.527 F100.0
G1 X95.220 Y33.069 F100.0
G1 X95.740 Y34.639 F100.0
G1 X96.183 Y36.233 F100.0
G1 X96.546 Y37.847 F100.0
G1 X96.831 Y39.476 F100.0
G1 X97.034 Y41.118 F100.0
G1 X97.158 Y42.767 F100.0
G1 X97.199 Y44.421 F100.0
G1 X97.161 Y46.074 F100.0
G1 X97.041 Y47.724 F100.0
G1 X96.839 Y49.366 F100.0
G1 X96.558 Y50.995 F100.0
G1 X96.197 Y52.610 F100.0
G1 X95.757 Y54.204 F100.0
G1 X95.240 Y55.776 F100.0
G1 X94.645 Y57.319 F100.0
G1 X93.976 Y58.832 F100.0
G1 X93.963 Y58.859 F100.0
G1 Z-7.968 F100.0
G1 X93.235 Y60.310 F100.0
G1 X92.420 Y61.750 F100.0
G1 X91.536 Y63.148 F100.0
G1 X90.585 Y64.501 F100.0
G1 X89.569 Y65.806 F100.0
G1 X89.236 Y66.192 F100.0
G1 Z-10.000 F100.0
G1 X88.490 Y67.059 F100.0
G1 X87.350 Y68.259 F100.0
G1 X86.153 Y69.400 F100.0
G1 X84.902 Y70.482 F100.0
G1 X83.599 Y71.500 F100.0
G1 X82.247 Y72.454 F100.0
G1 X80.850 Y73.340 F100.0
G1 X79.412 Y74.157 F100.0
G1 X77.935 Y74.902 F100.0
G1 X76.423 Y75.573 F100.0
G1 X74.881 Y76.170 F100.0
G1 X73.311 Y76.690 F100.0
G1 X71.717 Y77.133 F100.0
G1 X70.103 Y77.496 F100.0
G1 X68.474 Y77.781 F100.0
G1 X66.832 Y77.984 F100.0
G1 X65.183 Y78.108 F100.0
G1 X63.529 Y78.149 F100.0
G1 X61.876 Y78.111 F100.0
G1 X60.226 Y77.991 F100.0
G1 X58.584 Y77.789 F100.0
G1 X56.955 Y77.508 F100.0
G1 X55.340 Y77.147 F100.0
G1 X53.746 Y76.707 F100.0
G1 X52.174 Y76.190 F100.0
G1 X50.631 Y75.595 F100.0
G1 X49.118 Y74.926 F100.0
G1 X47.640 Y74.185 F100.0
G1 X46.200 Y73.370 F100.0
G1 X44.802 Y72.486 F100.0
G1 X43.449 Y71.535 F100.0
G1 X42.144 Y70.519 F100.0
G1 X40.891 Y69.440 F100.0
G1 X39.691 Y68.300 F100.0
G1 X38.550 Y67.103 F100.0
G1 X37.468 Y65.852 F100.0
G1 X36.450 Y64.549 F100.0
G1 X35.800 Y63.628 F100.0
G1 Z-7.968 F100.0
G1 X35.496 Y63.197 F100.0
G1 X34.610 Y61.800 F100.0
G1 X33.793 Y60.362 F100.0
G1 X33.048 Y58.885 F100.0
G1 X32.377 Y57.373 F100.0
G1 X31.798 Y55.876 F100.0
G1 Z-10.000 F100.0
G1 X31.780 Y55.831 F100.0
G1 X31.260 Y54.261 F100.0
G1 X30.817 Y52.667 F100.0
G1 X30.454 Y51.053 F100.0
G1 X30.169 Y49.424 F100.0
G1 X29.966 Y47.782 F100.0
G1 X29.842 Y46.133 F100.0
G1 X29.801 Y44.479 F100.0
G1 X29.839 Y42.826 F100.0
G1 X29.959 Y41.176 F100.0
G1 X30.161 Y39.534 F100.0
G1 X30.442 Y37.905 F100.0
G1 X30.803 Y36.290 F100.0
G1 X31.243 Y34.696 F100.0
G1 X31.760 Y33.124 F100.0
G1 X32.355 Y31.581 F100.0
G1 X33.024 Y30.068 F100.0
G1 X33.765 Y28.590 F100.0
G1 X34.580 Y27.150 F100.0
G1 X35.464 Y25.752 F100.0
G1 X36.415 Y24.399 F100.0
G1 X37.431 Y23.094 F100.0
G1 X38.510 Y21.841 F100.0
G1 X39.650 Y20.641 F100.0
G1 X40.847 Y19.500 F100.0
G1 X42.098 Y18.418 F100.0
G1 X43.401 Y17.400 F100.0
G1 X44.753 Y16.446 F100.0
G1 X46.150 Y15.560 F100.0
G1 X47.588 Y14.743 F100.0
G1 X49.065 Y13.998 F100.0
G1 X50.577 Y13.327 F100.0
G1 X52.119 Y12.730 F100.0
G1 X53.689 Y12.210 F100.0
G1 X55.283 Y11.767 F100.0
G1 X56.897 Y11.404 F100.0
G1 X58.526 Y11.119 F100.0
G1 X60.168 Y10.916 F100.0
G1 X60.753 Y10.872 F100.0
G1 Z-7.968 F100.0
G1 X61.817 Y10.792 F100.0
G1 X63.471 Y10.751 F100.0
G1 X65.124 Y10.789 F100.0
G21
G90
G1 Z5.000 F100.0
G0 X0.000 Y0.000
G4 P0.1

Regards,
Aloysius

[annutara]

Hi Russ,

This is what I got when I use the TestFile1:


Also, the CAM I used is found online at easel.inventables.com, it generated the following code for me (which I have no idea how to attach to this forum):
G21
G90
G1 Z5.000 F228.6
G0 X88.564 Y44.630
G1 Z-1.000 F100.0
G1 X85.744 Y47.450 F100.0
G1 X67.047 Y66.147 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 X41.256 Y47.090 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 X59.953 Y22.754 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 X85.196 Y41.262 F100.0
G1 X88.564 Y44.630 F100.0
G1 Z-2.000 F100.0
G1 X85.744 Y47.450 F100.0
G1 X67.047 Y66.147 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 X41.256 Y47.090 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 X59.953 Y22.754 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 X85.196 Y41.262 F100.0
G1 X88.564 Y44.630 F100.0
G1 Z-3.000 F100.0
G1 X85.744 Y47.450 F100.0
G1 X67.047 Y66.147 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 X41.256 Y47.090 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 X59.953 Y22.754 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 X85.196 Y41.262 F100.0
G1 X88.564 Y44.630 F100.0
G1 Z-4.000 F100.0
G1 X85.744 Y47.450 F100.0
G1 X67.047 Y66.147 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 X41.256 Y47.090 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 X59.953 Y22.754 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 X85.196 Y41.262 F100.0
G1 X88.564 Y44.630 F100.0
G1 Z-5.000 F100.0
G1 X85.744 Y47.450 F100.0
G1 X67.047 Y66.147 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 X41.256 Y47.090 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 X59.953 Y22.754 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 X85.196 Y41.262 F100.0
G1 X88.564 Y44.630 F100.0
G1 Z-6.000 F100.0
G1 X85.744 Y47.450 F100.0
G1 X67.047 Y66.147 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 X41.256 Y47.090 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 X59.953 Y22.754 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 X85.196 Y41.262 F100.0
G1 X88.564 Y44.630 F100.0
G1 Z-7.000 F100.0
G1 X85.744 Y47.450 F100.0
G1 X67.047 Y66.147 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 X41.256 Y47.090 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 X59.953 Y22.754 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 X85.196 Y41.262 F100.0
G1 X88.564 Y44.630 F100.0
G1 Z-7.968 F100.0
G1 X85.744 Y47.450 F100.0
G1 Z-8.000 F100.0
G1 X67.047 Y66.147 F100.0
G1 Z-7.968 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 Z-8.000 F100.0
G1 X41.256 Y47.090 F100.0
G1 Z-7.968 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 Z-8.000 F100.0
G1 X59.953 Y22.754 F100.0
G1 Z-7.968 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 Z-8.000 F100.0
G1 X85.196 Y41.262 F100.0
G1 Z-7.968 F100.0
G1 X88.564 Y44.630 F100.0
G1 X85.744 Y47.450 F100.0
G1 Z-9.000 F100.0
G1 X67.047 Y66.147 F100.0
G1 Z-7.968 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 Z-9.000 F100.0
G1 X41.256 Y47.090 F100.0
G1 Z-7.968 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 Z-9.000 F100.0
G1 X59.953 Y22.754 F100.0
G1 Z-7.968 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 Z-9.000 F100.0
G1 X85.196 Y41.262 F100.0
G1 Z-7.968 F100.0
G1 X88.564 Y44.630 F100.0
G1 X85.744 Y47.450 F100.0
G1 Z-10.000 F100.0
G1 X67.047 Y66.147 F100.0
G1 Z-7.968 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 Z-10.000 F100.0
G1 X41.256 Y47.090 F100.0
G1 Z-7.968 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 Z-10.000 F100.0
G1 X59.953 Y22.754 F100.0
G1 Z-7.968 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 Z-10.000 F100.0
G1 X85.196 Y41.262 F100.0
G1 Z-7.968 F100.0
G1 X88.564 Y44.630 F100.0
G1 X85.744 Y47.450 F100.0
G1 Z-10.000 F100.0
G1 X67.047 Y66.147 F100.0
G1 Z-7.968 F100.0
G1 X63.680 Y69.514 F100.0
G1 X60.860 Y66.695 F100.0
G1 Z-10.000 F100.0
G1 X41.256 Y47.090 F100.0
G1 Z-7.968 F100.0
G1 X38.436 Y44.271 F100.0
G1 X41.804 Y40.903 F100.0
G1 Z-10.000 F100.0
G1 X59.953 Y22.754 F100.0
G1 Z-7.968 F100.0
G1 X63.321 Y19.386 F100.0
G1 X66.141 Y22.206 F100.0
G1 Z-10.000 F100.0
G1 X85.196 Y41.262 F100.0
G1 Z-7.968 F100.0
G1 X88.564 Y44.630 F100.0
G1 Z5.000 F100.0
G0 X65.124 Y10.789
G1 Z-1.000 F100.0
G1 X66.774 Y10.909 F100.0
G1 X68.416 Y11.111 F100.0
G1 X69.467 Y11.292 F100.0
G1 X70.045 Y11.392 F100.0
G1 X71.660 Y11.753 F100.0
G1 X73.254 Y12.193 F100.0
G1 X74.826 Y12.710 F100.0
G1 X76.369 Y13.305 F100.0
G1 X77.882 Y13.974 F100.0
G1 X79.360 Y14.715 F100.0
G1 X80.800 Y15.530 F100.0
G1 X82.198 Y16.414 F100.0
G1 X83.551 Y17.365 F100.0
G1 X84.856 Y18.381 F100.0
G1 X86.109 Y19.460 F100.0
G1 X87.309 Y20.600 F100.0
G1 X88.450 Y21.797 F100.0
G1 X89.532 Y23.048 F100.0
G1 X90.550 Y24.351 F100.0
G1 X91.504 Y25.703 F100.0
G1 X92.390 Y27.100 F100.0
G1 X93.207 Y28.538 F100.0
G1 X93.952 Y30.015 F100.0
G1 X94.623 Y31.527 F100.0
G1 X95.220 Y33.069 F100.0
G1 X95.740 Y34.639 F100.0
G1 X96.183 Y36.233 F100.0
G1 X96.546 Y37.847 F100.0
G1 X96.831 Y39.476 F100.0
G1 X97.034 Y41.118 F100.0
G1 X97.158 Y42.767 F100.0
G1 X97.199 Y44.421 F100.0
G1 X97.161 Y46.074 F100.0
G1 X97.041 Y47.724 F100.0
G1 X96.839 Y49.366 F100.0
G1 X96.558 Y50.995 F100.0
G1 X96.197 Y52.610 F100.0
G1 X95.757 Y54.204 F100.0
G1 X95.240 Y55.776 F100.0
G1 X94.645 Y57.319 F100.0
G1 X93.976 Y58.832 F100.0
G1 X93.963 Y58.859 F100.0
G1 X93.235 Y60.310 F100.0
G1 X92.420 Y61.750 F100.0
G1 X91.536 Y63.148 F100.0
G1 X90.585 Y64.501 F100.0
G1 X89.569 Y65.806 F100.0
G1 X89.236 Y66.192 F100.0
G1 X88.490 Y67.059 F100.0
G1 X87.350 Y68.259 F100.0
G1 X86.153 Y69.400 F100.0
G1 X84.902 Y70.482 F100.0
G1 X83.599 Y71.500 F100.0
G1 X82.247 Y72.454 F100.0
G1 X80.850 Y73.340 F100.0
G1 X79.412 Y74.157 F100.0
G1 X77.935 Y74.902 F100.0
G1 X76.423 Y75.573 F100.0
G1 X74.881 Y76.170 F100.0
G1 X73.311 Y76.690 F100.0
G1 X71.717 Y77.133 F100.0
G1 X70.103 Y77.496 F100.0
G1 X68.474 Y77.781 F100.0
G1 X66.832 Y77.984 F100.0
G1 X65.183 Y78.108 F100.0
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G21
G90
G1 Z5.000 F100.0
G0 X0.000 Y0.000
G4 P0.1

Regards,
Aloysius

[CNCMAN172]

I will check the test file again today. The radius error I get from time to time, I think there is something you can set in Mach3 to fix this issue but these are the radius moves around the corners. You have to go into advanced when you post a file on the forum. It would not let me post a file.TAP so I had to zip the file when I posted that file. I can look at your test file as well and make it into a file just copy and past into notepad. More to come.

Russ

[CNCMAN172]

annutara,

I tested the file I sent you and the new one you posted with the Diamond in the center of a circle. They both worked under MACH4 perfect without error. I will take the file I sent you down to my CNC machine which has Mach3 on it and check it there. I think the radius error is a setting in Mach3, but I will check.

Russ

[CNCMAN172]

annutara,

If you load a Gcode file and it will not load and you see the error message "Radius to end of arc differs from radius to start". Open Mach3 and click on config>general config and change the IJ mode to absolute and reload the file and it will load and not have that error message. You can also add a G91.1 to the start up block of the Gcode file and that should address it as well.

This should allow you to run the test file I sent you earlier. I also tested your file and it worked as well.

Russ