CNCzone.com-The Largest Machinist Community on the net!



Home Page Mark Forums Read Today's Posts My Replies Classifieds Reviews Photo Gallery Web Links Share Files Advertise With Us Ad List
Go Back   CNCzone.com-The Largest Machinist Community on the net! > WoodWorking Machines > DIY-CNC Router Table Machines > JGRO Router Table Design


JGRO Router Table Design For the discussion of JGRO designed router table.


This forum is sponsored by:

Reply
 
LinkBack Thread Tools Search this Thread Display Modes
  #1  
Old 01-02-2010, 08:31 AM
*Registered*
 
Join Date: Dec 2009
Location: u.s.
Posts: 9
johnd10 is on a distinguished road
New to CNC

I just joined cnczone and I am going to build the JGRO router with help from you all. I would like to know what would be the best stepper motors and bearings for the linear guides and lead screw supports? Also, does the 1/4-20 all thread rod work well for the lead screws? How about the flexible connectors from motor to lead screw? I appreciate all help and am going to start building the structure this week. Thanks - johnd10
Reply With Quote

  #2   Ban this user!
Old 01-02-2010, 09:13 AM
jalessi's Avatar  
Join Date: Feb 2007
Location: U.S.A.
Posts: 3,155
jalessi is on a distinguished road
Post

John,

As long as the stepper is perpendicular to the screw flex couplers are not that important. If you use mounting screws that are slightly smaller than the holes in the stepper motor, that will allow you to align the stepper motor shaft to the screw.

Acme screw verses threaded rod will be better.

The least expensive is Enco 1/2-10

http://www.use-enco.com/CGI/INLMKD?S...01=1&SICOUNT=1

Dumpster makes a inexpensive anti backlash nut.

http://dumpstercnc.com/

Welcome to the Zone,

Jeff...
__________________
Patience and perseverance have a magical effect before which difficulties disappear and obstacles vanish.
Reply With Quote

  #3   Ban this user!
Old 01-02-2010, 09:21 AM
jalessi's Avatar  
Join Date: Feb 2007
Location: U.S.A.
Posts: 3,155
jalessi is on a distinguished road
Post

John,

The machine will be painfully slow with 1/4-20 threaded rod due to 20-1 reduction.

Stepper motors run out of torque at relatively low rpm.

See attached chart.

At 1500 rpm it will only have about 20% of the total rated torque.

Jeff...
Attached Thumbnails
Click image for larger version

Name:	TQ.jpg‎
Views:	76
Size:	87.9 KB
ID:	96569  
__________________
Patience and perseverance have a magical effect before which difficulties disappear and obstacles vanish.
Reply With Quote

  #4  
Old 01-02-2010, 07:22 PM
*Registered*
 
Join Date: Dec 2009
Location: u.s.
Posts: 9
johnd10 is on a distinguished road

Jeff - Thanks for the info. Question - I was thinking about Xylotex 269 oz-in motors with the 1/4-20 screw. Do you think this is big enough motor for 1/2-10 acme or do I need bigger motors like 425 oz-in? Also, enco has acme rod in oil finish steel for about $9 for 6 ft. but there alloy steel rod is about $40 for same size. Is oil finish steel Ok . I appreciate your help. John

Last edited by johnd10; 01-02-2010 at 07:47 PM. Reason: added to content
Reply With Quote

  #5   Ban this user!
Old 01-02-2010, 09:30 PM
jalessi's Avatar  
Join Date: Feb 2007
Location: U.S.A.
Posts: 3,155
jalessi is on a distinguished road
Question

John,

You may want to email DumpsterCNC and ask his opinion about which brand acme screw he prefers.

Do you all ready have a stepper driver?

Jeff...
__________________
Patience and perseverance have a magical effect before which difficulties disappear and obstacles vanish.
Reply With Quote

Sponsored Links
  #6  
Old 01-03-2010, 06:16 AM
*Registered*
 
Join Date: Dec 2009
Location: u.s.
Posts: 9
johnd10 is on a distinguished road

Jeff - No I don't have any of the electronics yet. I thought I needed to choose the correct size motors/drivers for the thread size I use. I think 296 oz-in would be good for 1/4-20 thread but I don't know if this is enough torque for the 1/2-10 acme thread. Thanks for your advice. John
Reply With Quote

  #7   Ban this user!
Old 01-03-2010, 09:23 AM
jalessi's Avatar  
Join Date: Feb 2007
Location: U.S.A.
Posts: 3,155
jalessi is on a distinguished road
Post

John,

If you already had a unipolar stepper driver only certain motors will work also the amp output of the stepper driver must match the motor, that is why I asked the question.

If you are looking for the least expensive solution the HobbyCNC
driver board and motors are a great deal.

There 23-305-DS8A motor has a 425oz-in bipolar rating and a
305oz-unipolar rating, using there unipolar drive would provide 305oz.

The reason why a unipolar solution has less available torque is because it only energizes one coil at a time.

http://www.hobbycnc.com/
http://www.hobbycnc.com/products/stepper-motors/

The thread pitch is only a part of the equation, see the links below for more detailed information.

http://www.shinano.com/xampp/docs/St...&%20Theory.pdf

http://www.micromo.com/n390432/n.html

Jeff...
__________________
Patience and perseverance have a magical effect before which difficulties disappear and obstacles vanish.
Reply With Quote

  #8  
Old 01-03-2010, 11:22 AM
jgro's Avatar
Gold Member
 
Join Date: Jul 2003
Location: USA
Age: 44
Posts: 183
jgro is on a distinguished road

Originally Posted by johnd10 View Post
Jeff - No I don't have any of the electronics yet. I thought I needed to choose the correct size motors/drivers for the thread size I use. I think 296 oz-in would be good for 1/4-20 thread but I don't know if this is enough torque for the 1/2-10 acme thread. Thanks for your advice. John
The 269 oz-in are more than enough to drive 1/2-10 acme screws. I drove 1/2-10 acme screws with 116 oz-in motors for a long time with no problems.

jgro
__________________
http://jgroshoppages.blogspot.com/
Reply With Quote

  #9  
Old 01-11-2010, 05:29 PM
*Registered*
 
Join Date: Dec 2009
Location: u.s.
Posts: 9
johnd10 is on a distinguished road
JGRO Alignment Procedures

Hi to all. I have all the stuff I need and have started to fabricate the router and my son is going to work on the electronics and programming for it. I am looking for ideas as to what I need to do to get the machine properly aligned after I finish building it. I guess I would like to know the accuracies required and the best way to do the alignments. Any help in this would be greatly appreciated. Thanks John D
Reply With Quote

Reply




Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools Search this Thread
Search this Thread:

Advanced Search
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On





All times are GMT -5. The time now is 10:51 PM.





Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2012, vBulletin Solutions, Inc.
Content Relevant URLs by vBSEO
Template-Modifications by TMS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361