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#1
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Hi, I am new to machining, albeit not CNC controlled machines. I have a 2001 vf-oe we purchased and mastercam x3. I am having trouble with the tool length offsets. The g54 seems to work correct for x and y, but z axis doesn't seem to be pulling information from the tool definition or maybe I am just not using it right. Does anyone have post that they use with Mastercam and a vf-oe or similar that does work for tool offsets and any pointers on what toggles to flip in Mastercam to make sure it comes out correct? Thanks! jack |
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#3
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Yeah. I am setting the part offset via the machine and the program is calling the G43. I am using a pointer in one of the tool holders to find my zero index point and then I have put offsets in the registers for the 4 or 5 tools I use. I think I put them in relative to the length of the pointer used to find the zero point. (i.e. it is 2" long and the tool is say 2.5" so the offset is .5") The Length for the tool offset is set in say Register2 for Tool 2 (keeping it simple). So I though the G43 H2 ZX.XX should move to the specific Z compensating for the offset. It just seems like the X and Y are working for the part offset, but the Z isn't...even though I am setting it. Thanks for the help! >>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>> O0000(PROGRAM NAME - 30BACK) (DATE=DD-MM-YY - 29-12-08 TIME=HH:MM - 02:25) (MATERIAL - STEEL INCH - 1010 - 200 BHN) ( T2 | 1 INCH FLAT ENDMILL | H2 | XY STOCK TO LEAVE - .1 | Z STOCK TO LEAVE - 0. ) ( T3 | 1/2 FLAT ENDMILL | H3 | XY STOCK TO LEAVE - .05 | Z STOCK TO LEAVE - 0. ) ( T4 | 1/4 BALL ENDMILL | H4 ) N100 G20 N102 G0 G17 G40 G49 G80 G90 ( 1 INCH FLAT ENDMILL | TOOL - 2 | DIA. OFF. - 2 | LEN. - 2 | TOOL DIA. - 1. ) N104 T2 M6 N106 G0 G90 G54 X.4718 Y1.0007 S534 M3 N108 G43 H2 Z1.09 N110 G1 Z.09 F6.42 N112 X.4463 Y1.0127 N114 X.4352 Y1.0175 N116 X.3891 Y1.038 |
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#4
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| O0000(PROGRAM NAME - 30BACK) (DATE=DD-MM-YY - 29-12-08 TIME=HH:MM - 02:25) (MATERIAL - STEEL INCH - 1010 - 200 BHN) ( T2 | 1 INCH FLAT ENDMILL | H2 | XY STOCK TO LEAVE - .1 | Z STOCK TO LEAVE - 0. ) ( T3 | 1/2 FLAT ENDMILL | H3 | XY STOCK TO LEAVE - .05 | Z STOCK TO LEAVE - 0. ) ( T4 | 1/4 BALL ENDMILL | H4 ) N100 G20 N102 G0 G17 G40 G49 G80 G90 ( 1 INCH FLAT ENDMILL | TOOL - 2 | DIA. OFF. - 2 | LEN. - 2 | TOOL DIA. - 1. ) N104 T2 M6 N106 G0 G90 G54 X.4718 Y1.0007 Z height of part S534 M3 N108 G43 H2 Z1.09 N110 G1 Z.09 F6.42 N112 X.4463 Y1.0127 N114 X.4352 Y1.0175 N116 X.3891 Y1.038 In this case Z (top of part) offset would be Zero. You would need to rapid above the part G00 X0 Y0 Z0 G43 H2 Z1.09 G00 Z.100 G01 Z-.09 F6.42 N112 X.4463 Y1.0127 N114 X.4352 Y1.0175 N116 X.3891 Y1.038 This would rapid above the part .100, Feed to .09 below the surface, Then mill in X and Y G54 sets the offsets for all three axis, G43 is the tool height compensation offset. The machine needs to know where the top of the part is...G54 |
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#5
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Yes. I know it need to know the top of the part to start. I think it isn't the machine that is the issue. MasterCAM is putting out some files where it seems it starts at Zero for the z value and other where it is adding in the thickness of the stock as the starting point. So, on the file I just milled it worked correctly and my starting Z point was .01 or something like that where I was leaving a little stock on the cut surface in roughing. The thickness of the part/cut was about .27 for this one. But, the file I am fighting now always seems to have a starting cut Z of 6.46 which is the thickness or height of the part. I have tried changing the origin Z position in MasterCAM and re-posting...no effect. Thoughts? scott |
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#6
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OK. I am pretty sure this is a MasterCAM issue now. I draw my parts in Solidworks. Which will have an "origin" somewhere in the drawing depending on where I start and how I "expand" it. When I pull the drawing into MasterCAM, it is always offseting my first Z value to the origin offset from the Solidworks drawing. What I need to do it set the origin in MasterCAM to the uppermost cut face in the drawing. Does anyone know how to do that? Something to do with CPlane, TPlane, WCS and Gview I think.... scott |
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#7
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Hello I once taught Mastercam and the golden rule was to set Z0 above the work piece. Take a side or front view. Using Analyse pick the part with the 'highest' Z value. Then use Translate, All, Entities to move everything below Z0. This assumes that menu cammands have not changed since my day! Good Luck Richard |
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#9
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| Hi Scott The commands I quoted just allowed you to 'see' the part side on, measure the high point, and move everything, so that no point remains above Z0. This ability must be there somewhere ....... auto work has one reference on the the front bumper (fender) and you get the job for a mould of a rear light cluster ...... all references are 'miles' away! I' m off to my bed! Good Luck! Richard |
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#10
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| mastercam, mill, post processor |
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