
11-02-2008, 07:36 PM
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| | | Join Date: Nov 2008 Location: Canada
Posts: 12
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New to the board and I was hoping you guys could help me out with some problems I'm having with a Haas TL-3W.
Background Info: I started with a new compay about 4-5 months ago to run the CNCs they just purchased. So I'm the first person to play with the machines. Most of my time is spent on the TL-3W. Its never been crashed, so problems shouldn't arise from that angle. Its got a manual toolpost. We've added air & oiler to the tailstock so I can actually move the thing by myself. Use the machine for different things but quite a lot of shafts (anywhere from 0.650-5.0")in mostly 1045 or 4140 and resleeving EndBells.
Question 1: The tailstock is ridiculous inconsistant. Everytime I move the beast and lock it down its in a different position. Even on the same job where I was putting the tailstock in the same spot on the ways, the thing would be out anywhere from 0.007-0.030! Is this just what Haas considers acceptable or do we have a bad tailstock? The design of this tailstock and clamping mech. is terrible but really? Has anybody designed anything to fix this problem or know of a solution?
Question 2: This machine seems to be a chatter-box. Roughing is a problem, I can't take a 0.150 DOC. Some days I'd be lucky to take 0.075 DOC. Figured out some ways to combat chatter: move the toolpost to the 'back' position so I don't have to have the tailstock hang out so much, tightening the tailstock with a 3' pipewrench, driving the center into the part as hard as I can, tightening the steady like a bastard too, been playing with a lot of different insert geometries, 1-rad inserts help but they die pretty quick in 4140. But the machine still like the chatter!
Any help would be appreciated. Thanks in advance. |