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#4
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| I beg you, make one of these "new models" a gang tool!!! A Real gang tool with lotsa' X travel to get 8 tools around the collet!!! An SL10 size with more X would be GREAT!!! I beg you, pleeeese!!! No need to reply, just Do It!!! |
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#6
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![]() Is it the saved cost of a tool turret? Or speed without having to change tools? Or repeatability?
__________________ Greg |
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#7
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| Donkey If you mean the difference between a turret and a gang style machine, then the most simple answer is: SPEED!! If you take away all your motions involved with moving the turret away, changing the tool, moving back, ramp the spindle up, down etc etc etc... Put it this way. I'm not one to play it safe with lathe programs. Many toolchages occur no more than .25" away from the part, ramp on and offs are combined with the toolchage moves etc. Even in these kind of conditions, identical part program optimized for the MiniLathe run minimum 20% faster cycletimes than the SL10. Tool to tool distances are 2", going from center drill to drill means rapid from the R-plane of the spotter to the R-plane of the drill. Quite literally, you can go from the spotter dwelling at the bottom of the hole to the drill contacting the part in one second. Go from finishing the OD of the part to cutoff tool at X and Z clearance in 1 second. The last move in the roughing operation is actually the X/Z clearance move of the finishing operation. Etc etc etc. For the right job, the gangbusters are the perfect alternative to a full blown screwmachine. |
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#8
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| Gang tooling certainly does increase speed but it is sometimes difficult to get enough tools without things fouling. I find the best compromise is to gang tools on the turret when possible to reduce tool changes and once a program is proved out tweak all my clearances for tool changes. You only need 0.1" clearance between things for a tool change and don't need to retract several inches and the time saving does add up even with 1000ipm rapids. On a TL with snail like rapids it saves a lot of time.
__________________ An open mind is a virtue...so long as all the common sense has not leaked out. |
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#9
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| Oh, my friend Geof. I do own a MiniLathe, and for the most part LOVING IT!!! About the can't get around thing... HAAS has designed this thing Brilliantly in my opinion. The table is not straight all the way, rather half of it is made at a 45deg, so OD tools can be ganged up with just over 1" stepovers. In addition the 5C collet nose is long and skinny, so the collision issues are greatly reduced. Believe me, there is no way in hell any other machine with only 12" of X-travel can match this thing in versatility. Hardinge is nice and robust, but could not put on the setup I currently have on mine as we speak. Tool1: Top Notch TNR .062 Tool2: 1/2" laydown threading Tool3: WNMG 432 (1" shank) Tool4: VNMG 331 (1" shank) Tool5: Micro100 boring bar - (finish) Tool6: Circle 3/8 boring bar - (rough) Tool7: 7/16 drill Tool8: Internal threading - 3/8 shank The part is 7/8 dia, hangs out 1.800, the OD work goes as close as .02 from the collet nose, while the ID is bored 1" below, and the internal threading is .5 below the nose. Not without special tooling would you be able to do that on most gang lathes. Daewoo ( or Kia perhaps ) makes an 18" X-travel machine, but most are only 12, which leaves absolutely no room for proper tooling. Also, if you have the ability to use 1" toolholders, you have access to just about anything and everything out there. Selection for 3/4 and 1/2" holders are very very limited or pricey from the specialty suppliers. As for why they've stopped it? I don't think it was that there is no market for the Mini, rather it wasn't given a chance to show it's colors. With a little more time and a proper marketing push, I do believe it could hold it's own with the best of them. The only thing would need to be changed is to undo the Engineering Disaster of a bed design it has to make it more rigid. It is on a solid, heavy casting, has a 7.5HP/6000RPM spindle, air OR hydraulic collet closer, A2-5 spindle nose, ample coolant tank, chip auger... the works. I even thought of a way to fix the rigidity issue ( stupid stupid stupid design )so there is very little need to be done to bring it back. |
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#10
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Have you taken a look at the GT-10 and GT-20. Both are standard gang tool machines. |
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#11
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But both have very limited X travel.
__________________ An open mind is a virtue...so long as all the common sense has not leaked out. |
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#12
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| Hmmm...fascinating stuff guys. Thanks. I figured that tool-to-tool time was the concern. Man, you've gotta' be banging out a lot of parts to care about a few seconds here and there. But now I see what you're comparing to (screw machines).
__________________ Greg |
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