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Thread: Following errors

  1. #13
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    Tero-

    I installed the cable checker utility, and the cable passed.

    I also installed the GDTool v2.51 on a second computer and tried to connect to the servo drives. I still get a communication error.

    What should I try next?


    Steve


  2. #14
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    Please copy & paste GDtool event log text for me after attempted connection.


  3. #15
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    Tero-

    Here is some additional information.

    I worked in the shop today trying to figure this out. I swapped the drives for x and a axis. Then tried to move the servos with the pinions not attached to the rack. Everything work great. I swapped the drives back to their original position. Everything worked as it should. I then connected the gearboxes to the rack. I slowly jogged the x and a axis, the gradually increased speed. Still there were zero faults.

    I might of had a bad connection on one of the pins, or a damaged connector, but for whatever reason it is working.

    I tried to read out the drive parameters using GDTool, but had zero luck.

    I will send you the log files tonight when I get back working on it.


    Thanks

    Steve


  4. #16
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    Tero-

    back to square one. The motor will only run for 5-10 inches then it gets a fault.

    I tried several times to connet to the communication port of the drives. I also disconnected the HV, the motor and the encoder connections to limit any type of noise.

    here is a copy of the log.


    What else can I try?



    Steve

    GDtool Version 2.5.1

    Initializing spishell...
    succeed.

    setConnectionStatus
    connected
    load
    Loading default.xml

    XML in: CFG_MOTOR_MODE Max: 7 Min: 0 Current: 1
    XML in: CFG_RECOVERY_SPEED Max: 32767 Min: 1 Current: 200
    XML in: CFG_DEFAULT_CONTROL_MODE Max: 4 Min: 0 Current: 1
    XML in: CFG_FERROR_TRIP Max: 16383 Min: 0 Current: 500
    XML in: CFG_MULTIPLIER Max: 30000 Min: 1 Current: 50
    XML in: CFG_DIVIDER Max: 30000 Min: 1 Current: 50
    XML in: CFG_PULSE_MODE Max: 4 Min: 0 Current: 4
    XML in: CFG_ABS_IN_OFFSET Max: 65535 Min: 0 Current: 0
    XML in: CFG_DRIVE_FLAGS Max: 65535 Min: 0 Current: 8
    XML in: CFG_MOTION_FAULT_THRESHOLD Max: 16384 Min: 0 Current: 0
    XML in: CFG_VEL_I Max: 32767 Min: 0 Current: 300
    XML in: CFG_POS_P Max: 32767 Min: 0 Current: 10
    XML in: CFG_VEL_P Max: 32767 Min: 0 Current: 1500
    XML in: CFG_AD_VEL_I Max: 32767 Min: 0 Current: 10000
    XML in: CFG_AD_POS_P Max: 32767 Min: 0 Current: 20000
    XML in: CFG_AD_VEL_P Max: 32767 Min: 0 Current: 10000
    XML in: CFG_VEL_FF Max: 32767 Min: 0 Current: 0
    XML in: CFG_ACC_FF Max: 32767 Min: 0 Current: 0
    XML in: CFG_AD_LIM Max: 16383 Min: 0 Current: 1
    XML in: CFG_TORQ_P Max: 30000 Min: 10 Current: 500
    XML in: CFG_TORQ_I Max: 30000 Min: 0 Current: 15
    XML in: CFG_TORQUELIMIT_PEAK Max: 45000 Min: 0 Current: 2100
    XML in: CFG_TORQUELIMIT_CONT Max: 16000 Min: 0 Current: 1600
    XML in: CFG_TORQUELIMIT_HOMING Max: 16000 Min: 0 Current: 1000
    XML in: CFG_TORQUELIMIT_FAULT Max: 48000 Min: 0 Current: 6000
    XML in: CFG_ENCODER_PPR Max: 12500 Min: 50 Current: 1000
    XML in: CFG_MOTOR_POLEPAIRS Max: 100 Min: 1 Current: 4
    XML in: CFG_PHASESEARCH_VOLTAGE_SLOPE Max: 20000 Min: 15 Current: 500
    XML in: CFG_PHASESEARCH_CURRENT Max: 10000 Min: 100 Current: 1000
    XML in: CFG_THERMAL_TIMECONSTANT Max: 7200 Min: 30 Current: 200
    XML in: CFG_TRAJ_PLANNER_ACCEL Max: 32767 Min: 1 Current: 10
    XML in: CFG_TRAJ_PLANNER_VEL Max: 32767 Min: 1 Current: 5000
    XML in: CFG_TRAJ_PLANNER_HOMING_VEL Max: 32767 Min: 1 Current: 200
    XML in: CFG_TRAJ_PLANNER_HOMING_ACCEL Max: 32767 Min: 1 Current: 10
    XML in: CFG_TRAJ_PLANNER_HOMING_BITS Max: 127 Min: 0 Current: 7
    XML in: CFG_TRAJ_PLANNER_HOMING_HARD_STOP_THRESHOLD Max: 16384 Min: 0 Current: 0
    XML in: CFG_TRAJ_PLANNER_HOMING_OFFSET_LO Max: 65535 Min: 0 Current: 0
    XML in: CFG_TRAJ_PLANNER_HOMING_OFFSET_HI Max: 65535 Min: 0 Current: 0
    XML in: CFG_ABSPOSITION_HI_LIMIT_HI Max: 65535 Min: 0 Current: 0
    XML in: CFG_ABSPOSITION_HI_LIMIT_LO Max: 65535 Min: 0 Current: 0
    XML in: CFG_ABSPOSITION_LO_LIMIT_HI Max: 65535 Min: 0 Current: 0
    XML in: CFG_ABSPOSITION_LO_LIMIT_LO Max: 65535 Min: 0 Current: 0
    XML in: CFG_TORQUE_LPF_BANDWIDTH Max: 9 Min: 0 Current: 5
    XML in: CFG_VELOCITY_FERROR_TRIP Max: 16383 Min: 0 Current: 100
    XML in: RUNTIME_CAPTURE_SOURCE Max: 65535 Min: 0 Current: 1284
    XML in: RUNTIME_CAPTURE_SOURCE_2 Max: 65535 Min: 0 Current: 487
    XML in: RUNTIME_CAPTURE_TRIGGER Max: 65535 Min: 0 Current: 2
    XML in: RUNTIME_CAPTURE_SAMPLERATE Max: 65535 Min: 0 Current: 200
    XML in: RUNTIME_CAPTURE_BUF_LENGHT Max: 2064 Min: 0 Current: 2000
    XML in: RUNTIME_FAULTBITS Max: 1 Min: 2 Current: 0
    XML in: RUNTIME_STATUSBITS Max: 1 Min: 2 Current: 12315
    XML in: RUNTIME_CONTROL_MODE Max: 4 Min: 0 Current: 1
    XML in: RUNTIME_INPUT_WATCHDOG Max: 65535 Min: 0 Current: 0
    XML in: RUNTIME_BUS_VOLTAGE_SCALE_100V Max: 1 Min: 2 Current: 21370
    XML in: RUNTIME_CURRENT_SCALE_1A Max: 1 Min: 2 Current: 662
    XML in: RUNTIME_RETURN_PARAMETER_TYPE Max: 31 Min: 0 Current: 0
    XML in: RUNTIME_FEATURES1 Max: 1 Min: 2 Current: 1599
    XML in: RUNTIME_FIRMWARE_VERSION Max: 1 Min: 2 Current: 119
    XML in: RUNTIME_DEVICE_TYPE Max: 1 Min: 2 Current: 200
    XML in: READONLY_PWM_FREQUENCY Max: 1 Min: 2 Current: 20000
    XML in: READONLY_PID_FREQUENCY Max: 1 Min: 2 Current: 2500
    XML in: RUNTIME_OVERRIDE_COMMUTATION_ANGLE Max: 65535 Min: 0 Current: 0
    XML in: RUNTIME_DEBUGPARAM1 Max: 65535 Min: 0 Current: 0
    XML in: READONLY_BACKWARDS_COMP_VERSION Max: 1 Min: 2 Current: 119
    XML in: CFG_OPTO_OUT1_SOURCE Max: 65535 Min: 0 Current: 16402
    XML in: CFG_OPTO_OUT2_SOURCE Max: 65535 Min: 0 Current: 16405
    XML in: CFG_DISABLE_IN_SOURCE Max: 65535 Min: 0 Current: 7
    XML in: CFG_CLEAR_FAULTS_EDGESOURCE Max: 65535 Min: 0 Current: 7
    XML in: CFG_START_HOMING_EDGESOURCE Max: 65535 Min: 0 Current: 7
    XML in: CFG_STAT_USER_BIT_SOURCE Max: 65535 Min: 0 Current: 240
    XML in: CFG_HV_VOLTAGE_LOW_LIMIT Max: 10500 Min: 1000 Current: 1000
    XML in: CFG_HV_VOLTAGE_LIMIT Max: 10500 Min: 2000 Current: 10500
    Import succeeded.
    fill
    Setting property CFG_MOTOR_MODE value = 1
    updatePinCaptions
    SPI Shell version 1.1
    >
    Enabling configure mode.
    Shell command: OPEN NORMAL

    Running OPEN...
    Normal mode enabled
    >
    Got input from SPI shell
    Saatiin viesti:  0

    Parametreja: 2
     0

    USB mode configured.

    Configuring connection
    Shell command: OPEN

    Running OPEN...
    cDevice::sendCommandOnly( 2, 0 )
    0x200008a -> 0x0
    cDevice::sendCommandOnly( 2, 0 )
    0x200008a -> 0x0
    cDevice::sendCommandOnly( 2, 0 )
    0x200008a -> 0x0
    Connection failed.
    >
    Got input from SPI shell
    Saatiin viesti:  0
     0

    Parametreja: 3
     0

    setConnectionStatus
    connected
    Connection failed
     0

    setConnectionStatus
    connected
    Connection failed

    Enabling configure mode.
    Shell command: OPEN NORMAL

    Running OPEN...
    Normal mode enabled
    >
    Got input from SPI shell
    Saatiin viesti:  0

    Parametreja: 2
     0

    USB mode configured.

    Configuring connection
    Shell command: OPEN

    Running OPEN...
    cDevice::sendCommandOnly( 2, 0 )
    0x200008a -> 0x0
    cDevice::sendCommandOnly( 2, 0 )
    0x200008a -> 0x0
    cDevice::sendCommandOnly( 2, 0 )
    0x200008a -> 0x0
    Connection failed.
    >
    Got input from SPI shell
    Saatiin viesti:  0
     0

    Parametreja: 3
     0

    setConnectionStatus
    connected
    Connection failed
     0

    setConnectionStatus
    connected
    Connection failed

    Enabling configure mode.
    Shell command: OPEN NORMAL

    Running OPEN...
    Normal mode enabled
    >
    Got input from SPI shell
    Saatiin viesti:  0

    Parametreja: 2
     0

    USB mode configured.

    Configuring connection
    Shell command: OPEN

    Running OPEN...
    cDevice::sendCommandOnly( 2, 0 )
    0x200008a -> 0x0
    cDevice::sendCommandOnly( 2, 0 )
    0x200008a -> 0x0
    cDevice::sendCommandOnly( 2, 0 )
    0x200008a -> 0x0
    Connection failed.
    >
    Got input from SPI shell
    Saatiin viesti:  0
     0

    Parametreja: 3
     0

    setConnectionStatus
    connected
    Connection failed
     0

    setConnectionStatus
    connected
    Connection failed

    Sending reset command into drive
    Shell command: RESET

    Running RESET...
    cDevice::sendCommandOnly( 120, 0 )
    Normal mode enabled

    Got input from SPI shell
    Saatiin viesti:  0
     0

    Parametreja: 3
     0

    setConnectionStatus
    connected
    Connection failed
     0

    USB mode configured.

    cDevice::sendCommandOnly( 2, 0 )
    0x200008a -> 0x0
    cDevice::sendCommandOnly( 2, 0 )
    0x200008a -> 0x0
    cDevice::sendCommandOnly( 2, 0 )

    0x200008a -> 0x0
    Connection failed.
    >
    Got input from SPI shell
    Saatiin viesti:  0
     0

    Parametreja: 3
     0

    setConnectionStatus
    connected
    Connection failed
     0

    setConnectionStatus
    connected
    Connection failed

    Clearing drive faults
    Shell command: CLEARFAULTS

    Running CLEARFAULTS...
    cDevice::sendCommand( 20, 65535 )
    >
    Got input from SPI shell
    Saatiin viesti:  0

    Parametreja: 2
     0

    setConnectionStatus
    connected
    Connection failed

    Enabling configure mode.
    Shell command: OPEN NORMAL

    Running OPEN...
    Normal mode enabled
    >
    Got input from SPI shell
    Saatiin viesti:  0

    Parametreja: 2
     0

    USB mode configured.

    Configuring connection
    Shell command: OPEN

    Running OPEN...
    cDevice::sendCommandOnly( 2, 0 )
    0x200008a -> 0x0
    cDevice::sendCommandOnly( 2, 0 )
    0x200008a -> 0x0
    cDevice::sendCommandOnly( 2, 0 )
    0x200008a -> 0x0
    Connection failed.
    >
    Got input from SPI shell
    Saatiin viesti:  0
     0

    Parametreja: 3
     0

    setConnectionStatus
    connected
    Connection failed
     0

    setConnectionStatus
    connected
    Connection failed


  • #17
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    Tero-

    Any news or ideas I can try?


    Steve


  • #18
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    Hmm, from log it seems that return data contains always zero bits only. That's why GDtool says connection fails. However, reason why that happens can't be analyzed from log. It should not if cable works and drive is in SPI mode (connection routine strictly followed and electrical connection is ok).

    Its also unlikely that communication optoisolators both drives somehow failed at same moment.

    Here is additional cable test: plug USB cable in computer and measure voltage between black and red wires. There should be about 5VDC.


  • #19
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    Tero-

    I will try that tonight. I went ahead and ordered a new cable last week. It should be here thur or Fri.


    Stece


  • #20
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    Tero-

    I checked the voltage on several of the USB ports, and the voltages were 5.0 and 5.1

    I tried again tonight to communicate between x,a,z and none of them would communicate.


    Steve


  • #21
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    Hmm, that is weird. What could have changed since it worked last time?

    More tests to isolate the problem:

    * Try GDflasher utily to test communication to drives. Also you may try flashing firmware to drives, it will reset all saved settings (if that would help).

    * Unplug all unnecessary USB devices from computer. If some other device has FTDI brand chip, it may get mixed with TTL232 cable.

    * Try GDtool on another computer (just in case it's software/driver/windows issue)

    Please let me know how the tests went.


  • #22
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    Tero

    Where can I find the firmware and the GDFlasher utility?

    I received the USB cable today, so I will try it tonight.

    I have tried two computers with the same results.


  • #23
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  • #24
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    Tero-

    I tried the GDFlasher utility, with the new and old cable on two different drives. Neither of these would connect.

    On the drive when I would turn it off and back on according to the directions, the Green led turned on and the Red led would flash.

    What is the next step?


    Steve


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