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Thread: Specs for EDM power supply

  1. #1
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    Specs for EDM power supply

    I want to build an EDM power supply, therefore i need some specs to come to a good design.
    So the following questions arises:

    AC, DC, or PWM ?
    Frequentie ?
    Volts ?
    AMPs ?
    Anything else ?

    It is intended for light-duty EDM. Let's say PCBs

    I am able to design a processor controlled power supply.

    I am willing to publish the schematic on this forum, after i have succeeded.

    Thanks in advance for your replies.

    Theo


  2. #2
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    From my research (currently building my own WEDM, so not actually tested)

    AC: pretty advanced, used to avoid surface electrolysis, esp. for titanium.
    DC: Do you mean capacitor discharge? Easy/works/slow.
    PWM: Standard "DC" methord, should be reasonably simple to make.

    Volts: Commercial machines seem to use 27 to 250v. Bigger voltage = easier life (larger gap) but more dangerous. Seriously, be careful.

    Amps: Try it and see... more amps = faster cutting, but speed isn't your first problem.

    PCB's: you also need to control the z height fairly accurately I'd think. What do you plan to use for a probe?

    Are you upgrading an existing machine or starting from scratch?


  3. #3
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    To start with your last question, i'm starting from scratch.
    I intended to make a pcb milling machine. Lucky enough i stumbled over EDM before i actually made the Z-axis.

    Power supply: Maybe the best solution is to make a PWM-contolled one in the whole voltage range you mentioned.
    I have a 4 AMP variac at home. Maybe that is a good starting point.

    I found on the web a dedicated forum about DIY EMD.
    For me, it is the place to be...

    http://tech.groups.yahoo.com/group/EDMHomeBuilders/

    Thanks for your reply.

    Theo


  4. #4
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    4amp variac should do it. Be careful with those voltages! Use an RCD on the mains side and have an audible and visible warning of the wire being possibly live.


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