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Old 08-06-2009, 10:27 PM
 
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Broken tap removal

What is the best way to remove a broken tap that is 4 threads deep? Will the Omega drills work?
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Old 08-06-2009, 11:01 PM
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The best way is to lock on and transport them out of there

But if you have a ballnose carbide endmill (say an old one that you don't love anymore ), you can peck drill a tap out. Do this with a hand fed quill as you need to feel what is going on. Run at 1000 to 2000 rpm, drill only a few thousandths at a time, then blow the dust away.

Reason I like a ballnose: it will make a center dimple in a rough, uneven surface and will have a tendency to improve its centeredness as you work. The large radii corners don't damage nearly as easily as a drill's sharp corners.
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Old 08-07-2009, 09:36 AM
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