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#2
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| Tap Magic. They make a different formula for steel and aluminum. The stuff is incredible. Like cheating. For instance, tapping a M6x1 blind hole, 25mm deep; no lube, I can get 3-4 threads, then I need to back it up and clear it out. With the tap magic, I can do the full depth until the tap bottoms in a single plunge. I'll give the tap a quick squirt before the plunge. If it sticks in the hole, a few more drops frees it up. Best cutting juice I've tried. |
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#6
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| Depends on the number of holes involved. If there are just a few, I'll manualy dibble some TM down each hole. If there are a lot of holes to be tapped, I'll hook up a resivoir with some loc-line and have it dribble the TM right down the tap. If this is won't work, I'll back up the nozzle a bit and mist the TM onto the bit. I'll be getting a new to me machine soon that will see lots of tapping work. For this, I'm planning to build a system that will be triggered by the controller to shoot a load of juice for a prescribed squirt duration at a specific time...like when the tap is making it's approach to the next hole. My CAM software already has coolant on/coolant off options. It shouldn't be too tough to build the controller so that it reads those. I'm thinking that I will pressurize the coolant resivoir with a bit of shop air. Then the coolant on/off can be activated by a simple solenoid. Sort of a robotic Ron Jeremy. |
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