Results 1 to 6 of 6

Thread: Defect In Cast Iron?

  1. #1
    Registered
    Join Date
    Mar 2005
    Location
    ENGLAND
    Posts
    1,655
    Downloads
    0
    Uploads
    0

    Defect In Cast Iron?

    While scraping in the ways on my new mill I came across a very hard spot in the base of the machine. My questions is can I do anything about it or am I just stuck with it?

    Anneal it with a blow torch maybe?

    John


  2. #2
    Registered
    Join Date
    Aug 2007
    Location
    Australia
    Posts
    42
    Downloads
    0
    Uploads
    0
    I have had this problem before and tried this, for me heating it didnt work. Not saying it wont work on your machine but I think the hard spot that got me was a piece of nickel. I was able to get mine with some carbide scrapers.
    Good luck
    Cheers
    Daza


  3. #3
    Registered
    Join Date
    Mar 2005
    Location
    ENGLAND
    Posts
    1,655
    Downloads
    0
    Uploads
    0
    Quote Originally Posted by Big_d View Post
    I have had this problem before and tried this, for me heating it didnt work. Not saying it wont work on your machine but I think the hard spot that got me was a piece of nickel. I was able to get mine with some carbide scrapers.
    Good luck
    Cheers
    Daza
    Hi Big_d,

    Thanks for that , I’ve stoned it below the bearing surface so until the way wear down it’s not too much of a problem. If a blow torch isn’t going to work I’ll just ignore it.

    Jhn


  4. #4
    Registered
    Join Date
    Dec 2005
    Location
    USA
    Posts
    3,319
    Downloads
    0
    Uploads
    0
    It depends what the defect is and the annealing/draw temp of same.

    Some metals have a very narrow annealing temp range. Heat too low, no change. Heat too hot and they can actually air harden as bad if not worse than before when it cools.

    When the area was NOT melted into full solution during the initial pour, you really can't rely on the smoke wrench to solve your problems because you have something of an anomaly that may/may not respond in a predictable fashion.

    The other issue is that of distortion and residual stress. Localized heating can distort the area (usually due to shrinkage) when it cools. Again this depends on the temp but most guys tend to "make it cherry red" as thats the "perfect temp" for just about ANY malady.

    Temps of this level will shrink the metal and create residual stress and distortion in/of the part when cooled. You could actually make things worse, not better with a smoke wrench.

    Probably the safest and most tedious method would be to grind the area. Diamond, ceramic or silicon carbide stones might/should cut the area. All in all, take your time and BE PATIENT. Haste makes garbage.


  • #5
    Registered
    Join Date
    Jan 2007
    Location
    dk
    Posts
    4
    Downloads
    0
    Uploads
    0
    The hard spot occur from phosfor or if the foundry has made a repair on the cast (welding)


  • #6
    Registered
    Join Date
    Mar 2005
    Location
    ENGLAND
    Posts
    1,655
    Downloads
    0
    Uploads
    0
    Thank you NC_CAMS I always appreciate your detailed and informative posts.

    John


  • Similar Threads

    1. cast iron machining
      By drwc in forum General Metalwork Discussion
      Replies: 3
      Last Post: 01-15-2007, 11:20 PM
    2. cast iron question
      By headscratch in forum General Metalwork Discussion
      Replies: 0
      Last Post: 01-07-2007, 10:20 PM
    3. Cast Iron and Grinding
      By Zumba in forum General Metalwork Discussion
      Replies: 2
      Last Post: 03-02-2006, 01:53 PM
    4. Machining cast iron
      By itsme in forum General Metalwork Discussion
      Replies: 5
      Last Post: 07-19-2005, 10:45 AM
    5. Rust on Cast Iron
      By ChrisJ in forum General Metalwork Discussion
      Replies: 10
      Last Post: 05-18-2005, 02:06 AM

    Posting Permissions


     


    About CNCzone.com

      We are the largest and most active discussion forum from DIY CNC Machines to the Cad/Cam software to run them. The site is 100% free to join and use, so join today!

    Follow us on

    Facebook Dribbble RSS Feed


    Search Engine Friendly URLs by vBSEO ©2011, Crawlability, Inc.