As far as I know mouse pads (the foamy ones) use a cheap grade Neoprene. A more expensive version of Neoprene is used in diving wetsuits. Neoprene is normally die cut but can also be cut with a vinyl cutter (the heavy duty table top type used to cut the heavy grade reflective vinyl for roadmarking signs, not the cheap see-saw roller type). Regarding machining it, you'd have to be a bit more specific as to want you want to do with it before anyone can answer that. i.e. product how big? what does it have to do (without giving away what exactly you're doing if it's commercially sensitive)? what type of machining: mill, router, lathe? I know PU can be moulded using a foam mix and it's DIYable. (bet that word isn't in the dictionary)
Skippy


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