Results 1 to 4 of 4

Thread: What causes "rough" edges when laser cutting acrylic?

  1. #1
    Registered
    Join Date
    Dec 2009
    Location
    USA
    Posts
    25
    Downloads
    0
    Uploads
    0

    What causes "rough" edges when laser cutting acrylic?

    I recently received an "inexpensive" Chinese laser cutter (40W) and have successfully cut 3 and 6mm acrylic.

    However I've noticed that while the edges are polished, they are not perfectly smooth - showing fine vertical lines running along the direction of the laser beam.

    Is this normal?

    Example :

    http://www.imajeenyus.com/workshop/2...ylic_cut_3.jpg

    I thought it might be the pulsing of the laser beam, or maybe some play in the gantry.

    Anyone know what causes it?

    Steve


  2. #2
    Registered Rodney Gold's Avatar
    Join Date
    Mar 2007
    Location
    South Africa
    Posts
    319
    Downloads
    0
    Uploads
    0
    Striations on the cutting edge are caused by many things , large "flats" are caused by bad interpolation of curves , smaller "bite" type striations are caused by motion slop in the system , but general striations are caused by a combination of air assist and melt/resoldify issues
    The air assist does 2 things , 1 : stop flaming , 2: eject the melt through the kerf. In doing so it cools the cut and thus sometimes promotes resolidification of the cut surfaces and thus leads to striation effects. Not much you can do about it barring slowing cutting speed and fiddling with your pulse per inch setting , direction of air assist (if you have a seperate nozzle) and air assist pressure.


  3. #3
    Registered Tweakie's Avatar
    Join Date
    Nov 2009
    Location
    UK
    Posts
    633
    Downloads
    0
    Uploads
    0
    Steve,

    I used to get edges like that but now I don't.

    Reduce your speed and power levels.
    Reduce the air assist to minimal - just enough to protect the lens.
    Remove the protective coating if it is paper based (to prevent flare up).
    Use high resolution images for the toolpath.

    Tweakie.


    CNC is only limited by our imagination.


  4. #4
    Registered Litografa's Avatar
    Join Date
    Jul 2008
    Location
    Lithuania
    Posts
    776
    Downloads
    0
    Uploads
    0
    Key words are "inexpensive" Chinese laser cutter (40W)"
    On this type of lasers low quality stepper motors are installed and this is the reason. Put here picture of your laser if possible.


Similar Threads

  1. Need A Quote- Small batch of Acrylic 80mm-diameter "rings" needed
    By theorie in forum Employment Opportunity
    Replies: 8
    Last Post: 03-02-2011, 03:47 PM
  2. Replies: 1
    Last Post: 01-13-2011, 10:43 PM
  3. Laser Cutting 3/8" White Acrylic & Getting Burned Edges
    By RJlaser in forum General Laser Engraving & Cutting Machine Discussion
    Replies: 6
    Last Post: 04-06-2010, 11:52 AM
  4. Cutting 1/4" acrylic - perfectly perpendicular cuts possible?
    By jeanyes in forum General Laser Engraving & Cutting Machine Discussion
    Replies: 3
    Last Post: 04-29-2009, 06:53 AM
  5. Cutting 2" cast acrylic
    By routski in forum General Material Machining Solutions
    Replies: 4
    Last Post: 01-11-2008, 03:44 AM

Posting Permissions


 


About CNCzone.com

    We are the largest and most active discussion forum from DIY CNC Machines to the Cad/Cam software to run them. The site is 100% free to join and use, so join today!

Follow us on

Facebook Dribbble RSS Feed


Search Engine Friendly URLs by vBSEO ©2011, Crawlability, Inc.