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Thread: Using MIDI cables to power motors

  1. #1
    Registered uspl's Avatar
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    Question Using MIDI cables to power motors

    Hi all

    My build thread at

    Proposed T-Slot 8020 Build in Oz

    did not get a response so I am widening the net. Apologies in advance to the mods if this violates x-post rules.

    I am open to some suggestions for cables between the motors and the controller boards. I want to have them as plugable so i can easily pull out the electronics box for maintenance as needed. The motors are running at 42vDC at about 3A. I need a four conductor cable, preferably shielded. I have read a few posts on using DIN or MIDI cables but wonder if they will handle the current load.

    Something like these perhaps
    Swamp MIDI Cable - 5pin - 50cm | Swamp

    Comments from someone with an electrical background would be appreciated ?


  2. #2
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    I would think 5pin DIN connectors are completely unsuitable for motor power connectors. I can't remember the current rating per pin but I do remember the contact type is a very poor stamped-fork sprung contact and is not suitable for higher current (ie heat).

    A much better connector would be a 4pin or 5pin "mike" connector as used on CB radio microphones etc. They are suitable for 3 amps per pin.


  3. #3
    Community Moderator Al_The_Man's Avatar
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    Look at Amp Tyco CPC connectors, fairly cheap and are similar in appearance to the high end MS connectors.
    You can get the inline or bulkhead style.
    http://parts.digikey.ca/1/3/amp-tyco-cpc-connectors
    Al.
    Last edited by Al_The_Man; 02-19-2012 at 11:26 AM.
    CNC, Mechatronics Integration and Custom Machine Design (Skype Avail).

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.


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    i have a customer who has used Molex connectors for their 90vdc 5amp motors for 10 years with no failures due to the connectors. 200+ motors per year. molex connector is like $ 3.00, pins another few.... look like this:

    Mixed Lot Molex Connectors 09-50-3051 & 09-50-3061 5&6 Postion Nylon Housing on eBay!
    Mike (at) KilroyWasHere (dot) com -- servo/spindle/vfd motors/drives/controls sales/service/repair/retrofit


  • #5
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    Thanks guys. I think I will go with the screw type connectors like these
    Altronics - Your One Stop Audio Visual & Electronics Supplier

    mated to these
    Altronics - Your One Stop Audio Visual & Electronics Supplier

    and probably something like this for cable
    4-core Round Screened Audio Cable - Jaycar Electronics

    Cheers


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    Audio cable is not suitable for steppers.


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  • #8
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    Would you care to expand on that ?

    Cable is cable is cable, if the cores are big enough to handle the voltage and current I could wire it up using anything from 20AWG hookup to 2AWG monster cable. I like the audio cable for it's shielding as well.


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