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Download:http://cnc.cnc-cnc.com/html/CNC-Info...911/17-58.html B-63944EN-1/02 TABLE OF CONTENTS TABLE OF CONTENTS SAFETY PRECAUTIONS............................................................................s-1 I. GENERAL 1 GENERAL...............................................................................................3 1.1 NOTES ON READING THIS MANUAL.......................................................... 7 1.2 NOTES ON VARIOUS KINDS OF DATA ...................................................... 7 II. PROGRAMMING 1 GENERAL.............................................................................................11 1.1 OFFSET ...................................................................................................... 12 2 PREPARATORY FUNCTION (G FUNCTION) ......................................13 3 INTERPOLATION FUNCTION..............................................................19 3.1 CONSTANT LEAD THREADING (G32) ...................................................... 20 3.2 CONTINUOUS THREADING....................................................................... 24 3.3 MULTIPLE THREADING............................................................................. 25 3.4 TORQUE LIMIT SKIP (G31 P99)................................................................. 27 4 FUNCTIONS TO SIMPLIFY PROGRAMMING .....................................29 4.1 CANNED CYCLE (G90, G92, G94)............................................................. 30 4.1.1 Outer Diameter/Internal Diameter Cutting Cycle (G90) ........................................31 4.1.1.1 Straight cutting cycle ......................................................................................... 31 4.1.1.2 Taper cutting cycle ............................................................................................ 33 4.1.2 Threading Cycle (G92)...........................................................................................35 4.1.2.1 Straight threading cycle ..................................................................................... 35 4.1.2.2 Taper threading cycle ........................................................................................ 39 4.1.3 End Face Turning Cycle (G94) ..............................................................................42 4.1.3.1 Face cutting cycle .............................................................................................. 42 4.1.3.2 Taper cutting cycle ............................................................................................ 43 4.1.4 How to Use Canned Cycles (G90, G92, G94)........................................................45 4.1.5 Canned Cycle and Tool Nose Radius Compensation.............................................47 4.1.6 Restrictions on Canned Cycles...............................................................................49 4.2 MULTIPLE REPETITIVE CYCLE (G70-G76) .............................................. 51 4.2.1 Stock Removal in Turning (G71)...........................................................................52 4.2.2 Stock Removal in Facing (G72) .............................................................................65 4.2.3 Pattern Repeating (G73).........................................................................................70 TABLE OF CONTENTS B-63944EN-1/02 c-2 4.2.4 Finishing Cycle (G70) ............................................................................................73 4.2.5 End Face Peck Drilling Cycle (G74)......................................................................77 4.2.6 Outer Diameter / Internal Diameter Drilling Cycle (G75) .....................................79 4.2.7 Multiple Threading Cycle (G76)............................................................................81 4.2.8 Restrictions on Multiple Repetitive Cycle (G70-G76)...........................................88 4.3 CANNED CYCLE FOR DRILLING............................................................... 90 4.3.1 Front Drilling Cycle (G83)/Side Drilling Cycle (G87) ..........................................94 4.3.2 Front Tapping Cycle (G84) / Side Tapping Cycle (G88).......................................97 4.3.3 Front Boring Cycle (G85) / Side Boring Cycle (G89) ...........................................99 4.3.4 Canned Cycle for Drilling Cancel (G80)..............................................................100 4.3.5 Precautions to Be Taken by Operator...................................................................101 4.4 RIGID TAPPING........................................................................................ 102 4.4.1 FRONT FACE RIGID TAPPING CYCLE (G84) / SIDE FACE RIGID TAPPING CYCLE (G88) ...................................................103 4.4.2 Peck Rigid Tapping Cycle (G84 or G88).............................................................109 4.4.3 Canned Cycle Cancel (G80).................................................................................114 4.4.4 Override during Rigid Tapping ............................................................................115 4.4.4.1 Extraction override ..........................................................................................115 4.4.4.2 Override signal ................................................................................................117 4.5 CHAMFERING AND CORNER R.............................................................. 118 4.6 MIRROR IMAGE FOR DOUBLE TURRET (G68, G69) ............................. 126 4.7 DIRECT DRAWING DIMENSION PROGRAMMING................................. 128 5 COMPENSATION FUNCTION............................................................134 5.1 TOOL OFFSET.......................................................................................... 135 5.1.1 Tool Geometry Offset and Tool Wear Offset.......................................................136 5.1.2 T Code for Tool Offset.........................................................................................137 5.1.3 Tool Selection ......................................................................................................137 5.1.4 Offset Number......................................................................................................137 5.1.5 Offset ....................................................................................................................138 5.1.6 Y Axis Offset........................................................................................................142 5.1.7 Second Geometry Tool Offset..............................................................................143 5.2 OVERVIEW OF TOOL NOSE RADIUS COMPENSATION (G40-G42)..... 146 5.2.1 Imaginary Tool Nose............................................................................................147 5.2.2 Direction of Imaginary Tool Nose .......................................................................149 5.2.3 Offset Number and Offset Value..........................................................................151 5.2.4 Workpiece Position and Move Command............................................................154 5.2.5 Notes on Tool Nose Radius Compensation..........................................................161 B-63944EN-1/02 TABLE OF CONTENTS c-3 5.3 OVERVIEW OF CUTTER COMPENSATION (G40-G42).......................... 164 5.4 DETAILS OF CUTTER OR TOOL NOSE RADIUS COMPENSATION...... 171 5.4.1 Overview ..............................................................................................................171 5.4.2 Tool Movement in Start-up ..................................................................................175 5.4.3 Tool Movement in Offset Mode...........................................................................181 5.4.4 Tool Movement in Offset Mode Cancel...............................................................202 5.4.5 Prevention of Overcutting Due to Cutter or Tool Nose Radius Compensation ...209 5.4.6 Interference Check ...............................................................................................213 5.4.6.1 Operation to be performed if an interference is judged to occur ..................... 217 5.4.6.2 Interference check alarm function ................................................................... 217 5.4.6.3 Interference check avoidance function ............................................................ 219 5.4.7 Cutter or Tool Nose Radius Compensation for Input from MDI .........................225 5.5 VECTOR RETENTION (G38).................................................................... 227 5.6 CORNER CIRCULAR INTERPOLATION (G39) ........................................ 228 5.7 EXTENDED TOOL SELECTION ............................................................... 231 5.8 AUTOMATIC TOOL OFFSET (G36, G37)................................................. 235 5.9 COORDINATE SYSTEM ROTATION (G68.1, G69.1)............................... 239 5.10 ACTIVE OFFSET VALUE CHANGE FUNCTION BASED ON MANUAL FEED......................................................................................................... 243 6 MEMORY OPERATION BY SERIES 15 FORMAT.............................247 6.1 ADDRESSES AND SPECIFIABLE VALUE RANGE FOR SERIES 15 PROGRAM FORMAT................................................................................ 248 6.2 SUBPROGRAM CALLING ........................................................................ 249 6.3 CANNED CYCLE....................................................................................... 250 6.3.1 Outer Diameter/Internal Diameter Cutting Cycle (G90) ......................................251 6.3.1.1 Straight cutting cycle ....................................................................................... 251 6.3.1.2 Taper cutting cycle .......................................................................................... 253 6.3.2 Threading Cycle (G92).........................................................................................255 6.3.2.1 Straight threading cycle ................................................................................... 255 6.3.2.2 Taper threading cycle ...................................................................................... 259 6.3.3 End Face Turning Cycle (G94) ............................................................................262 6.3.3.1 Face cutting cycle ............................................................................................ 262 6.3.3.2 Taper cutting cycle .......................................................................................... 264 6.3.4 How to Use Canned Cycles..................................................................................266 6.3.5 Canned Cycle and Tool Nose Radius Compensation...........................................268 6.3.6 Restrictions on Canned Cycles.............................................................................270 6.4 MULTIPLE REPETITIVE CYCLE .............................................................. 272 6.4.1 Stock Removal in Turning (G71).........................................................................273 TABLE OF CONTENTS B-63944EN-1/02 c-4 6.4.2 Stock Removal in Facing (G72) ...........................................................................288 6.4.3 Pattern Repeating (G73).......................................................................................294 6.4.4 Finishing Cycle (G70) ..........................................................................................297 6.4.5 End Face Peck Drilling Cycle (G74)....................................................................301 6.4.6 Outer Diameter / Internal Diameter Drilling Cycle (G75) ...................................303 6.4.7 Multiple Threading Cycle (G76 <G code system A/B>) (G78 <G code system C>)....................................................................................305 6.4.8 Restrictions on Multiple Repetitive Cycle ...........................................................313 6.5 CANNED CYCLE FOR DRILLING............................................................. 315 6.5.1 High-speed Peck Drilling Cycle (G83.1) .............................................................321 6.5.2 Drilling Cycle, Spot Drilling Cycle (G81) ...........................................................323 6.5.3 Drilling Cycle, Counter Boring (G82) .................................................................325 6.5.4 Peck Drilling Cycle (G83)....................................................................................327 6.5.5 Tapping Cycle (G84)............................................................................................329 6.5.6 Boring Cycle (G85) ..............................................................................................331 6.5.7 Boring Cycle (G85) ..............................................................................................333 6.5.8 Canned Cycle for Drilling Cancel (G80)..............................................................335 6.5.9 Precautions to be Taken by Operator ...................................................................335 7 MUITI-PATH CONTROL FUNCTION..................................................336 7.1 BALANCE CUT (G68, G69)....................................................................... 337 III. OPERATION 1 DATA INPUT/OUTPUT .......................................................................347 1.1 INPUT/OUTPUT ON EACH SCREEN....................................................... 348 1.1.1 Inputting and Outputting Y-axis Offset Data .......................................................349 1.1.1.1 Inputting Y-axis offset data ............................................................................. 349 1.1.1.2 Outputting Y-axis Offset Data......................................................................... 350 1.1.2 Inputting and Outputting Tool Offset / 2nd Geometry Data ................................351 1.1.2.1 Inputting tool offset / 2nd geometry data......................................................... 351 1.1.2.2 Outputting tool offset / 2nd geometry data...................................................... 352 1.2 INPUT/OUTPUT ON THE ALL IO SCREEN.............................................. 353 1.2.1 Inputting and Outputting Y-axis Offset Data .......................................................354 1.2.2 Inputting and Outputting Tool Offset / 2nd Geometry Data ................................355 2 SETTING AND DISPLAYING DATA...................................................356 2.1 SCREENS DISPLAYED BY FUNCTION KEY OFFSET SETTING .................................. 357 2.1.1 Setting and Displaying the Tool Offset Value .....................................................358 2.1.2 Direct Input of Tool Offset Value ........................................................................362 B-63944EN-1/02 TABLE OF CONTENTS c-5 2.1.3 Input of Tool Offset Value Measured B...............................................................364 2.1.4 Counter Input of Offset value...............................................................................367 2.1.5 Setting the Workpiece Coordinate System Shift Value........................................368 2.1.6 Setting Tool Compensation/Second Geometry Offset Values .............................371 2.1.7 Setting the Y-Axis Offset .....................................................................................374 2.1.8 Chuck and Tail Stock Barriers .............................................................................377 APPENDIX A PARAMETERS....................................................................................387 A.1 DESCRIPTION OF PARAMETERS........................................................... 388 A.2 DATA TYPE............................................................................................... 431 A.3 STANDARD PARAMETER SETTING TABLES......................................... 432 |
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