Need Help!- Tool Life Managment

[tkn]

We recently had the tool life management option installed on two Wasion’s with Fanuc 21-i controllers. I have set up the sub programs for tool life groups and the time. When testing the first machine the tool life was working but now that we are in production the life is not counting. The second machine was set up just as the first but when testing the program stops at the tool call out (T0299) and the machine just sits there. Thanks in advance for any help.

[tkn]

Does anyone have any ideas?

[tkn]

Below is the parameter settings, the sub programs, and the main program example for the tool life that I am trying to set up. Thanks again for any input.


PARAMETERS

N06800 P 00000110
N06801 P 00100010
N06802 P 00000000
N06803 P 00000000
N06804 P 00000000
N06810 P 0
N06811 P 0
N06812 P 0
N06840 P 0
N06841 P 0
N06842 P 0
N06843 P 0

%
O8051
(SET TOOL LIFE GROUPS)
G10L3
P001L[#101]
T0101
P002L[#102]
T0202
P003L[#103]
T0303
P004L[#104]
T0404
P005L[#105]
T0505
G11
M99(RETURN TO MAIN PROGRAM)
%


%
O8057 (WASINO TOOL LIFE PROGRAM FOR 52100 MATERIAL)
(SET TOOL LIFE TIME IN MINUTES)
#101=20
#102=20
#103=20
#104=20
#105=20
M99 (RETURN TO MAIN)
%


%
O1000
#501=.7067(WIDTH)
#502=2.36196(INSIDE DIAMETER)
#503=2.7745(OUTSIDE DIAMETER)
#504=-1(AXIAL LOCATOR MEASUREMENT)
IF [#504 GT .600] GOTO 900
#3000=1(VARIABLE 504 UNDER LIMIT)
N900
IF [#504 LT 1.75] GOTO 1000
#3000=2(VARIABLE 504 OVER LIMIT)
N1000
(SETTING WORKSHIFT BEGIN)
#509 = #501 + #504
#2601 = 0 - #509
(SETTING WORKSHIFT COMPLETE)
#505=0(PART FLIP OFF)
M98 P8057 (MATERIAL BASED TOOL LIFE CALL #8056 - #8060 RESP. PROGRAMMER)
IF[#135 EQ #4115]GOTO99
#135=#4115
M98 P8051 (AUTO-SET TOOL LIFE GROUPS)
N99(ONLY READ TOOL LIFE GROUP SET ONCE!)
M1
N100
G0 T0
G28 U0. W0.
G0 X15.78 W.225 (ROBOT CLEARANCE)


N3
(ROUGH SEAL)
T3
G97 S551 M3
G0 G42 X-2.56392
Z.3
G96 S400
G1 G99 Z.01 F.02
M50
M54
G99 X-2.62196 Z-.01696 F.003
Z-.01763
G3 X-2.74954 Z-.09668 R.08088
G1 X-2.8145 Z-.13992
G0 Z-.11992
M51
M55
G40 Z1.30854

N4
(FINISH SEAL)
T0499 (TURNS TOOL LIFE COUNTER ON)
G97 S551 M3
G0 G42 X-2.56224
Z.29805
G96 S400
G1 G99 Z.00805 F.02
M50
M54
G99 X-2.61796 Z-.01783 F.003
G3 X-2.74722 Z-.09847 R.08287
G1 X-2.8095 Z-.13993
M51
M55
G0 G40 Z1.30853
X-2.8145
T0488 (TURNS TOOL LIFE COUNTER OFF)
M5
M1
N200(CYCLE END)
G28 W0. U0
M30
M00
%