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Old 03-24-2009, 01:08 PM
 
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TS27 tool breakage alarm text message

I am integrating a renishaw TS27 tool length measuring probe into a 4th axis machine of mine and want to set lengths of tools with it, but also after a tool is finished machining, will use the probe for tool breakage detection. Im sure I can program the machine to stop if tool is broken, but to my question: What kind of alarm does the control give when the tool breakage detection has been activated, I need an output to send a ping to a GSM module to send me a text message(sms) so I can come to work and tend to problem. Run time on machine is 8 hours, would hate to come back after 8 hours and find a tool broke after 6 mins of running... Where can I fing this output?
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Old 03-25-2009, 01:27 PM
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Scanfab--
Here is one sample of broken tool detection. With the macro language you can be creative:
%
N1 O7901 (------------------------------------------MAIN TOOL BREAK TEST PRG.
N2 M6T1
N3 #IF V1>3. THEN V1= 1 ‘-----------------------------CYCLE COUNTER RESET
N4 G0 G90 G80 G17 G40 G20 S6000 M3 E1 X0 Y0
N5 H1 Z0.1 M8
N6 G83 G99 R+0.1 Z-0.5 Q0.09 F15.
N7 X1. Y1.
N8 X2. Y2.
N9 X3. Y3.
N10 G80
N11 #WAIT ‘----------------------------------------------TURNS OFF LOOK AHEAD
N12 #V1=V1+1 ‘--------------------------------------INCREMENTS CYCLE COUNT
N13 #R9=V1 ‘-----------------------------------ASSIGNS CURRENT COUNT TO R9
N14 #IF R9<=3 THEN GOTO: CONTINUE ‘TEST FOR MAX CYCLE COUNT
N15 M98 P1097 (IF LINE N14 FAILS (---- SENDS PRG TO TOOL BREAK SUB
N16 #: CONTINUE
N17 G0 G90 X0 Y0 Z0 H0 E0
N18 M2
%


%
N1O1097(--------------------------------------SUB FOR TOOL BREAK CHECK
N2G0X0Y0.75E48(------------------------------MOVE TO TOOL PROBE
N3M65(--------------------------------------------TURN ON PROBE
N4#V33=TN
N5#R8=V33
N6Z-1.05H+R8(----------------------------Z DIM FROM Z0 TO TOP OF PROBE +.05
N7G1G31Y0F5.
N8#R6=AY
N9G0
N10G53Z0
N11#IF R6=0 THEN GOTO :BROKEN
N12#IF R6>0 THEN GOTO :RETURN
N13#:BROKEN
N14#PRINT " TOOL IS BROKEN --- TOOL IS BROKEN"
N15#INPUT V99
N16M0
N17#:RETURN
N18M99
%


Neal
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Old 03-25-2009, 10:44 PM
 
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Trying to soak up the macro program, not my everyday code I spit out.. I get the jist, have read the manuals probe section a few times.

N15#INPUT V99 what is the input v99 in this?

Thanks for your help, I'll keep everyone in the loop on how tool breakage text messages from multiple FADALS are sent!! Also msgs for low air/oil...

Michael
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Old 03-26-2009, 09:36 AM
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Scanfab--
The #INPUT V99 halts the execution of the program and the screen display so that the operator can read it. It waits for the operator to hit the enter key or input a zero value to continue. This could also be used to input any data that you would require if the programming structure is configured taht way.

Neal
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