if you don't what to use G41 or 42 when your cam system asks for the cutter dia. instead of putting in .25 you could put in .255 or .245 for the value(larger # smaller the hole) I do this a lot if I'm using the same tool for ruffling and finish work it called lying to the software but it works if your hole are not the same you could have other issue most likely in set up or tool I would not blame the machine a this time try a slower feed rate


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