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Thread: Possible to change tools while XY rapid??

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    Possible to change tools while XY rapid??

    '97 4020 with a 88HS control, which I do believe means Horribly Slow. Lately we've been doing quite a few parts that require work on one end and work on the other. So finish one end and then wait for a tool change, (12-14 seconds or so, is everyones this slow???) and then wait for it to "rapid" 36 inches over. Seems to me that there has to be a way for the table to rapid over while the tool change is going on. It may only save a few seconds, but on some longer run jobs, those seconds can add up.


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    I'm pretty sure the answer is no, when you call for a tool change it won't do anything until it is complete.

    I guess you could put in an M6t* and an X Y rapid on the same line and see what happens.


    Let us know.


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    Monkeywrench Technician DareBee's Avatar
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    Yes my 94 is about the same and if you can figure out positioning during tool change please let us know.
    www.integratedmechanical.ca


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    I asked this question to Fadal some time ago and the answer was absolutely not. The "M6" command prevents the machine from making any movement till the command is finished.
    10 sec. tool change is about right, the sad thing is the side mount, swing arm tool changer isn't much faster. Our 1981 Hitachi Sieki is faster at tool changes, about 6 sec.


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    Registered Neal's Avatar
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    TR--
    If you do NOT need to move the X and Y axes to make clearence for any reason, Try G53 Z0 and leave the X & Y where they are. This will cause the Z axis to go straight up and the X & Y will stay where thay are. This will eliminate the long rapid move after the fact.

    Neal


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    Neal,
    The question is can X and Y move at the same time the M6 command is being executed.
    Quote Originally Posted by little bubba
    '97 4020 with a 88HS control, which I do believe means Horribly Slow. Lately we've been doing quite a few parts that require work on one end and work on the other. So finish one end and then wait for a tool change, (12-14 seconds or so, is everyones this slow???) and then wait for it to "rapid" 36 inches over. Seems to me that there has to be a way for the table to rapid over while the tool change is going on. It may only save a few seconds, but on some longer run jobs, those seconds can add up.


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    Mfg Engineer Scott_bob's Avatar
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    As much as I'd like to see this kind of flexibility, this might be one of those "be careful what you ask for" situations...
    I know that normal M funtions must be single action because until the M function is "finished" you don't want the CNC to go onto anything else. It is a safegaurd.
    Now if you want to speed up each of your tool start ups you CAN do this:

    T3M6
    M8
    G0 G54 G90 X-26.1 Y5.5 M3 S8500 G43 Z1. H3
    Z0.1
    ...
    Rapid in X Y and Z simultaniously
    Just be sure your clearance plane is high enough to clear everything...
    It is best to turn on your coolant before this though as you may not want to cut dry...
    It's a little hairy seeing rapid in X, Y and Z but it is faster...
    Scott_bob


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    No problem with the XYZ moves, but its so frustrating seeing the table sit there during a tool change, especially when you need to move 36" after the tool change. Gear changes too.

    It is an 'HS' designated controller afterall, lookahead and all that, it "should" know that a G0 can be accomplished during a toolchange, (at least the XandY components) a G1 can't, seems simple enough, but, I didn't design the controller. Exactly what does the 'HS' do for me anyways? Does it rapidly increase the amount of time it takes for me to make a part? Don't get me wrong, I like the machine, it makes money, the price was right, I just don't love it, now the Mazak FJV, 10 feet away, now thats Love.


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    Registered Neal's Avatar
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    Smile

    I understand the original question. As stated in other posts, the answer is no. The X and Y can not move during a tool change. My response was a suggestion to help negate the need for the long 36 inch rapid move after the tool change thereby saving some time.

    Neal


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    Ok, so its impossible to move the table while doing a tool change, so is there anyway to possibly speed up the toolchange. Someone said a toolchange takes about 10 seconds, I've timed it a couple of times and it takes 14 seconds from the time the Z stops until the tool changer clunks back, that is on tools next to each other. I know 4 seconds sounds like nothing but a while back we ran a job about 200pcs with 21 tool changes, so thats 4 hours and 20 minutes I could have saved, without pushing the tools any harder.

    Another question on picking things up. This machine ('97 4020) is susposed to be running 400ipm. I've never actually timed it, but is there a way, if I'm running slow to mess with the pots on the driver boards or one of the other cards to get there and maybe a little faster. An old Bandit control we have says your susposed to adjust to 50ipm and I've pretty much always adjusted it to 100ipm without any negative effects(totally different animal, I know). I'm not saying that it would be a good idea to squeek out 800ipm from a machine designed for 400, but a little bit more couldn't hurt, could it??


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    yes you can do it by adjusting the pot second from the
    bottom 1020 clock card
    it will efect the 3 axis
    but to speed up you can first check if your machine is with
    metric ballscrew you can do this by ENTER NEXT COMMAND>SETP
    then two time on P to chnge to page 3 there you can see
    if you have metric ballscrew if yes you can change there the
    parameter to 700 IPM
    then you have to adjust the folowing eror to 735 by running 3 axis


  • #12
    Registered Neal's Avatar
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    Where in the world did you dig up the 735 following error? DC servo machine are set to 595. Ac servos with AC0015 or earlier eproms are set to 302 and AC0017 and later are set to 600.


    Neal


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