I spent a lot of time looking for something in this price range and the V90 seemed to be the best bet.
I placed my order for a Fireball V90 on Wednesday from Probotix along with the stepper motors, drivers and power supply. I also purchased a Dremel tool and the Porter Cable router with the router adapter plate. The whole package with the assembled electronics option and power supply upgrade was just over $1500. The price for the V90 mechanicals is $600. All of the rest of the parts can migrate to your next machine along with the big step up the learning curve that you will have gained from working with the machine and software etc.
Like you I have been looking at building a machine from scratch. This has been the case for several years. It just wasn't happening and I have several projects that will benefit. I too would like a machine with a larger working volume but V90 will handle 80% of my initial projects.
John Hansford the developer of the V90 is readily available to answer your questions on the FireballCNC Yahoo group
http://groups.yahoo.com/group/Fireballcnc/. I have first hand experience that he is very generous with his time and attention.
He developed the V90 so that the hobbyist user with limited knowledge of engineering issues can assemble and use the machine easily. He also is one of those persons that seems to be an unbounded resource of creative solutions.