Stepper Size Recommendation


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Thread: Stepper Size Recommendation

  1. #1
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    Default Stepper Size Recommendation

    I finally have my machine about finished. Started @ 15 years ago (life got in the way).
    It's all steel. I had enough sitting around to do it and I can weld and machine it. Travel is 24"X 12"Y 6"Z plus an extra 1/2-1" for good measure.
    X uprights and X cross brace underneath for ball screw block are 11 gauge broke to 1x6 & 1x4 channel with some ladder bracing & pads welded in.
    X upright to linear bearing is 1/4x4 bar with machined pads bolted to bearing blocks.
    The Y cross tube is 2x3x1/8 with 2x1/4 angle welded on top and bottom machined flat and straight edged for supported rail.
    I know my big mistake was opening up back of tubing for ball screw & nut travel but it was to keep chips off screw.
    Z main block is same 2x3x1/8 tubing with 2x1/4 angle milled like Y.

    Other details

    Rails
    X 25mm home made supported 38" long
    Y 16mm supported 21" long
    Z 16mm supported 14" long

    Bearing Block Spacing
    X 13" outside-outside 17" center-center rail
    Y 8" outside-outside @ 6" center-center rail
    Z 7 1/2" outside-outside @ 6" center-center rail

    Ball screws all 1610

    Weight with out spindle
    X 80lbs+
    Y 40lbs
    Z 10lbs

    Spindle will be china 2.5kw vfd water cooled for quicker up and going. I drew up a cat20 atc spindle but that will be on down the road.

    I know its light weight materials for steel but its what I came up with way back when before I knew about the Zone.
    Back to stepper size question, with this info can you make a recommendation.
    Plane is to do 3d wood & plastic at 100+ ipm. Would like 200+ ipm rapids. That would only be 508rpm witch should be easy from everything I have read here.
    Going to use air cyl & tank for Z counter balance. X weight is my main concern with changing direction rapidly doing 3d.
    I was thinking @ 400oz nema 23 with ebay dm556 and 48v power supply. I have several of old pc that have decent lattence with LinuxCNC.












    I will get some more up to date photos soon

    Thanks for any advise
    Tim

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  2. #2
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    Default Re: Stepper Size Recommendation

    I think you'll be fine with those motors and drive...



  3. #3
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    Default Re: Stepper Size Recommendation

    Thanks
    I knew there is a lot of guys on here with plenty of experience to say ya or nay.
    Would like to feed and rapid faster, but was wanting to be realistic.



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    Default Re: Stepper Size Recommendation

    In the 2nd photo to the left and behind the bridgeport is a cast alu 40x20 8" thick tslot table.
    It will be a moving table gantry, moving on the 20" y direction with long heavy x.



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    Default Re: Stepper Size Recommendation

    Well I got X&Y to moving today. Had it running 200 ipm rapid the full length of travel so I think I may have done something right for a change.
    The X ballscrew seemed straight when I checked it but seeing it spun it has a cork screw spiral bend. I pushed & pulled hard on gantry while
    it was moving and couldnt tell any difference in motor stalling. Maybe soon I will get Z put together and moving. Then get a spindle and make
    some chips.



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Stepper Size Recommendation

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