Diy- Build Router In 10 Days

[svenakela]

Great Khalid! This is a great proof that there's not need for high quality industrial items to make a router. Thumbs up.

Regards,
Sven

[Khalid]

Revamping & DebottleNecking of My Machine

1) Decreased Z-Height, installation of slide rail with Ball screw
2) Removal of spindle motor ( Pencil grinder) and modification in spindle motor holder for 1600 Watt router
3)Installation of Ball screw inplace of ACME threaded rod at both X & Y axes.
4) Adjustable workpiece holding mechanism (fixtures with simple design idea)
5)Installation of counter weight
6) Shifting to 48V power supply (Previously i was running on 5V supply)with controller from EMMKAY.

WHAT I GOT:
1) My IPM increased from 5IPM to 12 IPM with 5V powersupply to motors.
2) Trial run on new controller and 48V Power supply, resulted in 100 + IPM.

[Khalid]

Z-axis with counter weight

[Khalid]

Now my next step is to manage the cabling... and i m going to do it...

[Weldtutor]

Khalid,
A very ingenious counter weight!
Congratulations. It looks as if you will soon be cutting.

[Khalid]

Thank you WELDTUTOR for my counterweight installation idea:

Hmmm... Ya i am cutting:-) but i not tried yet with new controller... here are few inintial pics of my work

[Khalid]

Modification for Mounting 1600Watt router...

[Khalid]

Here u will find how i clamp the workpiece...

[Khalid]

Machining of NGV of gas turbine pictorial view:
a) CAD MODEL
b) HORIZONTAL ROUGHING 6MM BALL MILL
c) SIMULATION RESULTS OF ROUGHING OPERATION
d) FINSHING OPERATION WITH 3MM BALL MILL
e) SIMULATION RESULTS OF FINISHING OPERATION
f) WOODEN PROTOTYPE

SOFTWARE USED: VISUALMILL V5

[Khalid]

today i recieved my 6" chuck for 4th axis

[harryn]

Hi - nice project - and nice woodworking as well.

What kind of wood are you using ? It has a nice grain.

[Khalid]

my dear freind.. i dont know the botonical name..but here in IndoPakistan we call it SHESHAM...