They were probably not cutting the entire thread with a grooving tol but simply roughing it out then finishing it with the form tool. The chip flow on an acme form tool is not good because the chip from the flank(s) comes in at an angle and binds up with the chip coming from the front edge. If a grooving tool is used to first cut a square groove which is then opened up to the final form using two passes, one on each flank using the form tool, you can avoid this chip interference and get a better finish.


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