Dyna 2100 Retrofit - Build Log

[TravisR100]

I've watched these forums for quite some time over the last year. I finally got around to actually buying and retrofitting a machine. It's still a work in progress but I thought I'd go ahead and start a log for anyone else who might be working on one of these.

First of all, a few links. I would not have gotten nearly as far as I have if it weren't for a thread started by Alex Cole regarding his retrofit of a Dyna 2400. Here is a link to his thread:

Dyna 2400 Mill update NOT DIALUP FRIENDLY!

I've also made many other posts here regarding various components, questions, or problems as they've come up. Instead of trying to include all of that information I'm posting links to my other posts. Here they are.

Stepper wiring RE shield/ground/connector
CNC4PC C3 Index Pulse Card - Help
Stepper Motor "cogging" issue
CNC4PC C23 Power Connections
Speed Controller Wiring - check me
12vdc from 5vdc
Spindle Motor Help
Dm2400 Line By Line Execution????
Source for metric Delrin nut

[TravisR100]

I found the mill on Craigslist. I went and took a look and it was in decent shape. The first thing I did when I got it home was to remove all the stock electronics and clean it up.

I'm not sure what the difference is between the 2400 and 2100. The 2100 doesn't have the built in oiler that the 2400 has. Other than that, not sure.

I'm going to post some pictures. A note on these pictures - while they are reasonably good size pictures you can click the link below each picture to go to the full size image. BEWARE: The full size images are 12MP images and range in size from 2MB to 6MB.




http://www.travisreese.net/dyna/P1000870.jpg

This is a view of the base of the machine with x and y axes removed. They look like hand scraped ways.

[TravisR100]

http://www.travisreese.net/dyna/P1000872.jpg
Here's an overview of the machine with the axes and spindle removed.


http://www.travisreese.net/dyna/P1000873.jpg
Here's one of the axes. You can see the housing for what dyna calls a "supernut." It's their anti-backlash nut.

[TravisR100]

http://www.travisreese.net/dyna/P1000876.jpg
Here's a view of the Z axis with the electronics cabinet removed from the back of the mill.

[TravisR100]

http://www.travisreese.net/dyna/P1000877.jpg
A close up of the z axis.

[TravisR100]

http://www.travisreese.net/dyna/P1000881.jpg
A close up of the ways.

[TravisR100]

http://www.travisreese.net/dyna/P1000882.jpg
The oiler port on the bottom of the table which lubricates the ways.

[TravisR100]

http://www.travisreese.net/dyna/P1000885.jpg
The spindle.

[TravisR100]

http://www.travisreese.net/dyna/P1000886.jpg
Bottom view of the table and the lead screw.

[jpgmoreno]

looks good, is this a 2 1/2 axis machine, or you can actually put 3 stepper motor for 3d machining?

[TravisR100]

http://www.travisreese.net/dyna/P1000888.jpg


http://www.travisreese.net/dyna/P1000889.jpg

These are both views of the "supernut" anti-backlash nut removed from its housing. You can see two tangs on the leftmost metal fitting in the bottom picture that sit in the two keyways on the left half of the plastic nut. You'll notice that the right side of the plastic nut only has one tang on it. The other is broken off. This nut had to be replaced.

The leadscrews on this machine are M12x2.5 which is not a standard size. I couldn't find any source for them other than going back to Dyna to get a replacement.

[TravisR100]

http://www.travisreese.net/dyna/P1000909.jpg

Here is the replacement nut sitting below the original.