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#17
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| Just from my experience, regardless of machine type, there is variability in sizes of drills and reamers from the manufacturers...a .5" drill can easily be .498" and still be "good". Reamers may be +/- .0005. So holding a tenth on hole size will still be a crapshoot. And that is buying A1 quality tooling, unless you go for mega-bucks medical supplier tools. |
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#18
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| The best way to measure those holes and be truly accurate to .0001 is with bore gauges and setup masters (this is completely ignoring all environmental variables as well). Quality gauges taht are certified this accurate will cost MANY MANY thousands of dollars. As far are processing these to size with YOUR setup, I would bore them really close undersize (.0001 - .0005) and hone or lap them to finished size. These holes would be easiest to size in a lathe, but setup would be a lot of work. Otherwise - get a jig grinder.
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