Coolant for Aluminium

[Nigel_B]

Hi All
Any one know of a good Coolant for use in a lathe for cutting aluminium.
Something that will not attack the aluminium (some do) and something that does not get too smelly and laden with bacteria.
Nigel

[ejdfast]

try crisco believe it or not but once it heats up you will kill for a french frie

[qtronpowerson]

Originally Posted by Nigel_B Hi All Any one know of a good Coolant for use in a lathe for cutting aluminium. Something that will not attack the aluminium (some do) and something that does not get too smelly and laden with bacteria. Nigel

Use Kero, or CRC from spray can.
No guarantees on your lungs though!

[Syil_Australia]

We have regularly used Metho... we use a hand held pump sprayer. This was recommended to me by a long time Fitter & Turner. Excellent for Alum. Cools as well as lubricates. Mill and lathe


Don't use it on steel though... sparks tend to ignite metho...

cheers

Moondog

[Verfur]

Here in the States we use a MasterChemical E206 and its the greatest thing since sliced bread IMHO. But Its not cheap. We try to keep it mixed at 9-10%

It does not work on MAg or Iron though.

[qtronpowerson]

Originally Posted by Verfur Here in the States we use a MasterChemical E206 and its the greatest thing since sliced bread IMHO. But Its not cheap. We try to keep it mixed at 9-10% It does not work on MAg or Iron though.

And what does that stuff do for ur lungs?

[Verfur]

Ah, its for machining not breathing. LOL

No problems tast great less filling kind of thing.

Acording to manufacture MDS sheet and the sales/ service guys it is safe to evevn drink in small quanitys. LOL The most reported side affect is skin irrant if you have skin problems.

This is a flood coolant though not a mist or vapor. Our machines are inclosed
although when we run high spindle speeds and big chips you will defantly go home with a shop smell in cloths and hair.

We have bin running it for about two years now and I am very happy with it
the last coolant we ran let the machine rust so we tried this one as it is very popular and better cutts and no rust leaves a nice film on table.

Seems to be fair in the stable part as well though I would keep it turned/stired ( a fish tank air pump works wonders) if you let it set. we use it daily without an air pump ion two machines no problem. The other machine somtimes sets for weeks- months and it can get a little smell, we will be installing an airator (fish pump) to stop this though.

P.S. the smell of fresh coolant has a sweet smell.

hope this helps

[AlanD]

Dromus-B (10~15% in water) is probably the best low-cost 'solution' we have ever found for sawing and general machining:

http://www.shell.com/static//ca-en/d...cants/3-11.pdf

.... BUT .... we 'concoct' various more dangerous/volatile mixtures of Kero+CRC/WD40 (for mist-lubrication while sanding/lynishing) or Kero+Rocol 15% (for deep-drilling & tapping) even although 'mixing' is not recommended by the maker.

There are some VERY expensive propritorary offerings which we reserve for critical jobs that justify its cost-of-use.

NOTE - it seems to be a native-property of cutting fluids to 'smell' - the smellier the more expensive

As for bacteria - the world is full of it and some non-dangerous kinds do like soluble mineral oils/emulshons - some bacteria, like to emulate expensive cutting fluids, however, their smell is, as-yet, no-contest...

Originally Posted by Nigel_B Hi All Any one know of a good Coolant for use in a lathe for cutting aluminium. Something that will not attack the aluminium (some do) and something that does not get too smelly and laden with bacteria. Nigel

[ImanCarrot]

I use WD40 and spray it as a mist.

[Nigel_B]

Thanks for all the replies
I am going to use a general purpose cutting fluid to start with.
Not really sure whether I will be able to cope with wet swarf so I will try it first.
If I am going to keep using coolant I will swap to a product called Alusol which is made especially for Aluminium but can be used as a general coolant.
Reason for not trying it first is the cost, $200 for 20 Litres which is a bit expensive if I decide not to keep using it.

[kiwiavi]

Hi Nigel

Just saw your post today. We use Morris Supercut for flood coolant but where we need good finish we use a squirty bottle with Castrol Ilocut 154 neat cutting oil. It beats any cutting fluid we have ever tried and exceptional finish. If you are in OZ, I'll try and post a sample if the post office will accept it.

Cheers Wallace
New Zealand

[Mitsui Seiki]

The Castrol SW 3505 works very well with alloys, stainless steel and aluminum.
We have that in all our machines.
Keep it at 8-9% if you work with stainless steel..