View Full Version : Sidecar's Mill/Drill conversion


sidecar82
01-23-2005, 06:14 AM
just got this home 600 bucks came with drill chuck no key
but its painted NASA oange really pokes you in the eye
pealing in spots to
just collecting cnc servo drive equipment
bought 4 of them 50 VDC 2100 RPM SERVO MOTOR
2 have 5/8 shafts?
2 have 1/2 shafts?
trouble all ready

got to get

The E4 series from USDigital. 250 Cpr encoder
power supply
geco 320 drive



got seperately
Rotary table and a 6 inch vice 2" boring head
set of Morris taper #3 collets 3/8 draw bar hole though
machinje came with a 7/16?
will have to post pictures
just collecting now its cold out in the garage

sidecar82
01-23-2005, 06:17 AM
SPECIFICATIONS
Power: 1.5 HP
Swing: 15 7/8"
Maximum spindle travel: 5"
Column Diameter: 4 1/2"
12 Drill speeds
Speed Range: 120 ~ 2580 RPM
Spindle taper: MT3
120V - 60 Hz
Chuck size: 1/8" ~ 5/8"
Shipping Weight: 700 lbs

sidecar82
01-23-2005, 07:18 PM
one for each axis
http://www.powersupplydepot.com/15081-PS.htm 4.2 amp 48 volts
or
http://www.powersupplydepot.com/12425-PS.htm 3.2 amps 48 volts
or
will this run them all
http://www.powersupplydepot.com/6646-PS.htm 10 amps 48 volts
150 bucks ?

what about 5 volts

its great to know what not to do
as we can play a game of Chest with the stepper motors that we have
all different sizes colors different Wires got a bunch of stuff all ready
I been getting liner guides from work that have been thrown away
for what ever reason

sidecar82
01-26-2005, 06:17 AM
this is a picture of the mill I got
I picked it up in fort worth Ind and took it to lansing in a
ranger 230 miles
the repair shop called and said that my back axel is fixed
and come on in and lets talk about it I got good news and Bad
I just had them put new brakes on [:{ but the truck has 125,00
on it and I was dooing donuts earler
only look with one eye
stand is 3 X 3 1/8 thick wall welded 1030 mild steel

balsaman
01-26-2005, 06:59 AM
Sweet. You bought it used or new?

Eric


this is a picture of the mill I got
I picked it up in fort worth Ind and took it to lansing in a
ranger 230 miles
the repair shop called and said that my back axel is fixed
and come on in and lets talk about it I got good news and Bad
I just had them put new brakes on [:{ but the truck has 125,00
on it and I was dooing donuts earler
only look with one eye
stand is 3 X 3 1/8 thick wall welded 1030 mild steel

sidecar82
01-29-2005, 01:55 AM
bought it to
Homier Distributing
325 Hauenstein Road
Huntington, IN 46750
Phone:(260)356-0816

Hours: M-F: 8am - 7:30pm
Sat: 8am - 6:30pm

Sun: 11am - 4pm
I called and asked if they had one in stock and they said yes
shipping was going to be 168 dollars and it wasent to my door step
they said they have a hilo and can put in the back of my ranger

http://www.homier.com/default.asp?dpt=1&cat=11&page=detail&sku=03988

sidecar82
01-29-2005, 02:04 AM
I got these at Kitts a local tool store

sidecar82
01-29-2005, 02:14 AM
6 inch vice sides are ground square so that vice can be placen on its side
8 inch rotary chinese imitation Kitts said that if the handel is cranked
and cranked so that the table is rotated 760 dregees or more
eventually it will jam? any body hear of that?

sidecar82
01-29-2005, 02:21 AM
50 volt DC motors

sidecar82
01-29-2005, 09:27 PM
how about 3 of these for power supply
they are $4.95 24 volts 2 amps


http://www.goldmine-elec-products.com/prodinfo.asp?number=G14276&variation=&aitem=3&mitem=4

sidecar82
01-29-2005, 09:30 PM
another choice
http://www.mpja.com/productview.asp?product=12418+PS
$39.95 24 volt 4.5 amp

JFettig
01-29-2005, 09:32 PM
I dont think you would be able to power one of those motors with 3 of them.

Take a look at the 10a 24v transformer or 2, maybe more from mpja

Jon

sidecar82
01-29-2005, 09:47 PM
Is this right volts X Amps = Watts
first one 24X2=48 watts
last power supply 24 X 4.5 = 108 watts
http://www.mpja.com/category/Four_or_More_Outputs/+28V@14_2A,_-28V@14_2A,_-15V@13_3A,_+10V@10A__SUPP_15057_PS.asp

28x14=292

JFettig
01-29-2005, 10:04 PM
Sidecar, do a lot of reading:)
Youll have to figure out the power requirements for those motors, how they work along with the drives and everything else, maybe start a thread for your own conversion.

Jon

sidecar82
01-29-2005, 10:25 PM
36 volts 8 amps 100 bucks
http://www.bpbsurplus.com/items/item652.html

sidecar82
01-29-2005, 11:18 PM
48 volt DC Voltage Adjustment 2 models 41-56 Volts and 20-26.4 Volts
$169.00
http://www.usdigital.com/products/ps320/
thinking of 41-56 volts

ViperTX
01-29-2005, 11:42 PM
I suspect those Ametek motors are rated at 50 VDC at a maximum of 10 to 12 amps. So, at a minimum I would find a 48 VDC power supply that will supply 30 to 40 amps. These should be commom Telco power supplies. Or buy yourself a toroid, a bridge rectifier, and some Sprague electrolytics caps 47,000 mfd at 75 VDC from http://www.mouser.com The toroid are available on ebay for about 40 bucks...you'll need one that has two 37 VAC secondaries at 15 amps that you will need to parallel.

sidecar82
01-30-2005, 02:19 PM
here is another power supply
24 volt at 8 amps 59.00 dollars
http://www.mpja.com/category/Single_Output_Supplies/24VDC___8_5AMP_POWER_SUPPLY_15080_PS.asp

sidecar82
01-30-2005, 03:01 PM
here is a real hot rod
http://www.mpja.com/category/Four_or_More_Outputs/+28V@14_2A,_-28V@14_2A,_-15V@13_3A,_+10V@10A__SUPP_15057_PS.asp

plan on running 2 motors on the +28 and other 2 on -28
what you think?

sidecar82
02-03-2005, 02:05 AM
I ordered e2-250-125 today from us didital
and some cables ca-3934-6ft

ordered last week end
timing pulleys and belts L size for X and Y

getting ready to order the 28 volt 14 amp power supply
for a 100 bucks

thrust bearings from redtool.com
page 357 Double Row - Angular Contact
they are about 30 bucks each
thay have Alum stock too

Stock Journal Ends
ball screws ready to go
wedin.com/end_types.html
hpoe i dont
dont make a misstake in the order

Tested out computer that will be used
Need to get 1/8 reamer and drill for it and some dowels too
May start drilling holes in the ends of the dc motors

Question could the dc motors be used on a wind mill
to charge battries then if a DC spindle drive is used?
I would be Plug it in the wall less
did you here about the guy that converted every thing in his house to
12 volts and got his electricty from the phone lines !!!!

sidecar82
02-03-2005, 02:24 AM
50 volt Servo motor too big?

Halfnutz
02-18-2005, 11:42 AM
I have a Homier also, and a HF 33686 too. The Homier is a real bargain for the price, and a nice little machine. I dont know about using if for a retrofit, I am going to convert the big one to cnc.

Axel Dog
04-05-2005, 05:23 PM
Hi,
I too have the homier 1.5 hp mill/drill. I am interested in the cnc conversion but are there any other options for anit-backlash lead screws other than rolled ball bearing lead screws?

balsaman
04-05-2005, 08:46 PM
Yes. You can used ground screws is you have lots of money. You can use the original acme screws if you don't have much. The rolled ballscrews are a happy medium at a reasonable price.

Eric

Axel Dog
04-05-2005, 11:51 PM
Eric, How would you get anit-backlash out of the existing screw?

balsaman
04-05-2005, 11:59 PM
My nuts had an antibacklash mechanism built in. Kind of a split nut with a bolt. I am not saying it's ideal but it's an option. Most fellows who have tried it have had limited success.

Eric

sidecar82
04-06-2005, 05:37 AM
ALaddie
here is a picture for yaa
its all in what you want and how much you want to spend
and were its going to set I have a guy at work thats building a
10 foot by 5 foot gantry
I have been reading and all I know
is if you buy a Geco you will only buy them once it can run
a big or small machine easy to use just need screw driver
but they cost more than a low power steppers set up
ie computer power supply powered 12 Volt

sidecar82
08-09-2005, 05:19 AM
well its been a long time since last post
I have been reading as jFettio recomended
Oh yes have been working long hours at work as well
Its been a bit of a nerver racker buying all this stuff
I have collected lots of stuff
this is my second try at bulding a machine to cut stuff
well third
as I have all ready built the hobbie cnc foam cutter
it was easy and fun uses old computer power supply
drawer slides 5/16-24 threaded rod piece of angle iron with a tapped hole
no big deal under 300 bucks
so I left off trying to get some one to make my decisions about
what power supply to buy here is what I bought and its not stuff
http://www.mpja.com/category/Three_Output_Supplies/28V_15A,_DUAL_14V_3A_UNIPOWER_SUPPLY_15367_PS.asp

they fit Great in a old computer case
AS the BRITISH would say Bloddy Marulous just incredable
Its not a bad Idea to wear safty glasses I need glasses to see now
as one get older one dose/dosent get smarter
This is were we have crossed the line I.E. the danger factor of electricity

sidecar82
08-09-2005, 05:56 AM
side pic blue wires 28v power left radio shac fuses
see gecos old computer heat sinks with fans on other side

sidecar82
08-09-2005, 06:06 AM
got some 4 X6 tubing for fixture to drill encoder shaft hole
used 12 volt battery charger to power motor put grease on end of shaft
with the motor spinning drill will find true center also after 1/8 dowel
is put in place you can see if it spins true they say the human eye can only see
5 thousands of run out

sidecar82
08-09-2005, 06:10 AM
encoder housing 4 needed Note encoder did not come with the screws
so small and you will need a tap too

sidecar82
08-09-2005, 06:12 AM
it spinning true

sidecar82
08-09-2005, 06:15 AM
side pic of fixture to drill encoder hole

sidecar82
08-09-2005, 06:17 AM
clip comes with encoder to set the height of the light screen

sidecar82
08-09-2005, 06:20 AM
encoder small

sidecar82
08-09-2005, 06:23 AM
encoder light screen in place comes with allen wrench dont lose it

sidecar82
08-09-2005, 06:24 AM
encoder reader installed

sidecar82
08-09-2005, 06:27 AM
cover and wires hooked up fuzzie photo ?

sidecar82
08-09-2005, 06:34 AM
I made the encoder housings
I want A easy Job
note had to mill slot for wire for got that and 1 time slot too small
took more time to figure out
the dimensions of the housing

sidecar82
08-09-2005, 06:39 AM
what is that do we really need that when the red light is on is that good or bad
you can see the tops of the power supply
is this more stuff you really need
yes

sidecar82
08-09-2005, 06:43 AM
pics of under side of mill drill Y axis before ball screw conversion

sidecar82
08-09-2005, 06:49 AM
Y axis ball screw test fit
dont take out the paper tube well the tube all most fell aparrtt becouse IM SO SLOW
i know the pis is fussie
but you get on your back to take the pictures

sidecar82
08-09-2005, 06:53 AM
here were the rubber hits the road

sidecar82
08-09-2005, 06:58 AM
test fit of Y axis there were isues with the tapered dowel pins
as to possible turn then in to bolt holes so there is a 4 bolt pattern
like a 4 bolt main bearing on a big bolck engin\e
also did not have a taper dowel pin reamer i mean how much stuff do you need?

sidecar82
08-09-2005, 07:10 AM
Y axis assemblie used vbx bearings roton ball screws 3/4 dia
I turned the ball screws on a lebond lathe with a carbide tool bit
turned the ball screw down to 15 mm for the vbx bearings then
cut it to 14 mm for threads lathe dident have metric so used 20 threads per inch
as the coarser the thread the deeper you have to go you will see more pic in X axis

sidecar82
08-09-2005, 07:12 AM
yep tooo long got to grind off better not to short

sidecar82
08-09-2005, 07:15 AM
Y axis done

sidecar82
08-09-2005, 07:20 AM
no way more to go on
made on a cnc mill not a lathe
I made that
i want a easy job

sidecar82
08-09-2005, 07:24 AM
note pis 1489 drive pin hole previous pic

sidecar82
08-09-2005, 07:38 AM
yep take it appart for about the 4th time
note 1518 bolts from pic 1517 controls position of X axis ball screw
Y axis had to be removied to re adjust X axis ball screw
you will find out just get on with it

sidecar82
08-09-2005, 07:43 AM
Goodyear were the rubber hits the road

sidecar82
08-09-2005, 07:54 AM
oh yea I took it all apart then it kind of got rusty well
I had to read al lot of stuff
thats when i noticed
that the machineing of the table dovetails was not so good
but what do you expect from some thing from well I made that I want A easy job
X AND Y IS UNDER POWER
more pics to follow may be slow but ill get there

Halfnutz
08-10-2005, 01:06 AM
All right! Its great to see you off to a good start! That PS should have plenty of huevos and then some. Geckoes, your in biz, man! I dont know the slightest thing about servos, other than Geckoes are the way to drive them. The computer case looks nice, you did a nice job with the wires and the layout. When your done you can machine a custom front cover with your new CNC machine!
Wow! Your post hit right before mine so I'm editing out some of this post.
Good job, everything looks great, I like your design of the Y axis motor mount. Keep up the great pictures!
Whose ballscrews are those? How much were the ballnuts?

The above comments are the authors and do not represent the oppinions of CNCZone or its management.

sidecar82
08-11-2005, 05:10 AM
It been alot of work
turning and threading the ball screws was a adventure
commimg up with the dezine was hard to
I.D. threading as well
Need a good lathe man for this Hey Its me I made that I want a easy job

sidecar82
08-12-2005, 04:29 AM
X axis ball screw and mount note ball return
can not bee on top like picture

sidecar82
08-12-2005, 04:34 AM
dident have things lined up right had to remove Yaxis ball screw again

sidecar82
08-12-2005, 04:37 AM
got things lined up

sidecar82
08-12-2005, 04:41 AM
turned one end size of stock Acme screw

sidecar82
08-12-2005, 04:45 AM
ready to start assembly tapped holes all way through first
good pic of thread end of X axis ball screw

sidecar82
08-12-2005, 04:52 AM
first thrust spacer 15 mm I.D.
O.D. .020 thousands smaller than VBX Angular contact bearing face
1/2 inch long

sidecar82
08-12-2005, 05:01 AM
http://www.vxb.com/page/bearings/PROD/ANGULAR_CONTACT/Kit1086

VXB bearing enclusure bolted to drive plate Front Back

sidecar82
08-12-2005, 05:07 AM
X axis ball nut pic right way around

sidecar82
08-12-2005, 05:10 AM
extra pic of threaded end of ball screw

sidecar82
08-12-2005, 05:13 AM
drive plate install have up to this point assembled/disamble Y axis 4 times
X twice 3 or 4 days in erall hot weather

sidecar82
08-12-2005, 05:17 AM
bearing nut goes on cnc milled ID thread
found easer to use lathe turn by hand

sidecar82
08-12-2005, 05:18 AM
bearing lock nut not tighten yet
used hex stock turned on lathe

sidecar82
08-12-2005, 05:23 AM
here is photo
i used some 3/4 cold roll for a mock up of threaded end of the ball screw
so the bearing nuts and lock nuts all fit 14 mm X 20 threads per inch

sidecar82
08-12-2005, 05:27 AM
1/2 inch shaft timing belt adapator 1/8 drive pin

sidecar82
08-12-2005, 05:30 AM
timing gear installed 30 tooth L 3/4 wide

sidecar82
08-12-2005, 05:33 AM
motor mounted to motor mount plate
used 4 10-32 socket head screws

sidecar82
08-12-2005, 05:35 AM
ready to test

sidecar82
08-12-2005, 05:38 AM
this is the rubber that also hits the road

sidecar82
08-12-2005, 05:42 AM
3/4 roton ball screw and nut with over size balls
17 dollars a foot for ball screw
28 for nut and 10 dollars for over size balls

sidecar82
08-12-2005, 05:46 AM
old mission control
using lap top now no pic
most of the stuff for the z axis done more pic comming

ngr1
08-16-2005, 12:31 PM
Hello, your conversion looks great!

Can you please provide more details regarding you oil/lube configuration for the ways?

I am beginning to see more examples of this but no one has provided any details regarding its design and operation.

Thanks... Norman

sidecar82
08-17-2005, 02:12 PM
applied maintenance
page 291 pm-10 series manual cycle pump
164 bucks

sidecar82
10-18-2005, 05:44 AM
first picture i took

sidecar82
10-18-2005, 05:48 AM
some times you have to stop and smell the roses
I will take what i can get

yes Turkeys

sidecar82
10-18-2005, 05:58 AM
removed manual hand wheel
plate has slots in it so that i can get
clamps to grip inside of the head cavaty

sidecar82
10-18-2005, 06:05 AM
pic of drive plate

sidecar82
10-18-2005, 06:07 AM
here is were the pulliy goes

sidecar82
10-18-2005, 06:08 AM
missed pic

sidecar82
10-18-2005, 06:10 AM
checking for clearance

sidecar82
10-18-2005, 06:12 AM
z drive parts

sidecar82
10-18-2005, 06:16 AM
ball screw goes in here and pully mouns lower down

sidecar82
10-18-2005, 06:18 AM
lets put this together
in she goes

sidecar82
10-18-2005, 06:19 AM
nut

sidecar82
10-18-2005, 06:21 AM
nut installed

sidecar82
10-18-2005, 06:22 AM
on goes the pully

sidecar82
10-18-2005, 06:24 AM
give it a spinn to see how it looks
great

sidecar82
10-18-2005, 06:28 AM
picture under side of drive plate

sidecar82
10-18-2005, 06:30 AM
test fit ok take it apart top view

sidecar82
10-18-2005, 06:31 AM
side

sidecar82
10-18-2005, 06:33 AM
bearings

sidecar82
10-18-2005, 06:35 AM
ball nut

sidecar82
10-18-2005, 06:39 AM
ball screw in balls came out i used a grinder to
cut tie wrap and ground some of the paper tube
got all the balls back in ???

sidecar82
10-18-2005, 06:41 AM
can you see it a bad spot in the screw

i will be happy if it just goes up and down

sidecar82
10-18-2005, 06:42 AM
added plate

sidecar82
10-18-2005, 06:43 AM
x marks the spot

sidecar82
10-18-2005, 06:49 AM
take some pic as there is a question weather this will work

I mean X marks the spot ?
on with the show good pics dont you think

sidecar82
10-18-2005, 06:53 AM
it works by hand
dosent free wheel down
thought it would

sidecar82
10-18-2005, 06:54 AM
side shot

sidecar82
10-18-2005, 06:59 AM
lap top given to me
I fixed it
Question?
if you have a broken lap top
Can you still use the screen as a monitor

sidecar82
10-18-2005, 07:02 AM
dont touch my geckos

sidecar82
10-18-2005, 07:07 AM
5 volt supply
other side of case
you can see old compter heat sinks that are on the geckos
parallel break out board on the bottom
were it plugs in

sidecar82
10-18-2005, 07:13 AM
over all view
if you notice the lap top is behind
the machine it is a big pain
it funny how you just all ways want more

JFettig
10-18-2005, 07:26 AM
Looks good,
You know that you can put probably all those pictures in one post right?

Jon

jerber
10-18-2005, 02:58 PM
lap top given to me
I fixed it
Question?
if you have a broken lap top
Can you still use the screen as a monitor

It's sometimes possible with some laptops but it ain't easy.

You'll have to find out the pinout of your lcd/tft screen and even then it's a 50% chance you can make it work with videocard wich has a "Vesa Feature Connector".

It takes a lot of soldering but it has been done before.

Btw, I like your approach,

Jeroen

JFettig
10-18-2005, 03:08 PM
Possible.... sometimes. Worth the money? the answer is NO.
The controller for laptop lcds will cost twice what you can buy a 17" lcd for sometimes.

I know of a few laptop lcds which would be nice to have as desktop lcds, like my 15.4" 1680x1050 lcd in my laptop, but other than that, they typically arent that great other than physical size.

Jon