OK, I've machined a fair bit of aluminium with my X2 now but today was the first serious attempt at cutting steel. I achieved what I wanted but it took a long time (as expected with a small machine and no flood coolant). So, to help things go better next time I'm looking for some advice on the following scenario. How would you go about drilling a 10mm hole in a piece of 10mm mild steel. What are the drill sizes, rpm values and feeds that you would use?
e.g. (and please note, these numbers are made up)
1: 5mm drill, 800rpm, 10mm/min
2: 10mm drill, 400rpm, 10mm/min
I'm sure its been covered many times before but what would you use for coolant/lubricant when drilling like this? I'm using CRC at the moment.
sansbury
10-19-2008, 04:32 PM
Steel generally takes a long time and isn't much fun, in my experience. I usually start with a drill around half the size of the final hole (maybe a 5-6mm in this case) and step up from there in 1/16" or 1mm steps. I will usually disconnect the Z and just use the CNC to position the workpiece and then run the drill by hand. For steel I try to use good cobalt bits. It takes a good deal of pressure to cut well, otherwise it just rubs, work-hardens the steel, dulls the bit, and creates heat. Make sure to have a couple extra bits of each size too. I can go months without breaking a bit in aluminum but steel is a whole other game.
Oldboy
10-19-2008, 07:16 PM
My 2 cents worth.
Mild steel is not that hard to work with.
There are many ways to drill or make a hole.
For holes 1/2 or smaller step up drilling might work and might not. What i mean is as your stepping up in drill size the drill bit could shift or flex making the hole more and more off center. What you could try is drill a 1/8 hole first. Then make sure its centered. Then drill to size or just under final hole size and use a reamer.
As you are drilling/reaming holes try a sulfur base cutting fluid.
For holes larger than 1/2 inch a boring bar cutter or drill & reamer.
If your drill/cutters are sharp. You don't need that much pressure to cut/drill steel.
If its heating up/smoking use less rpm & pressure. More cutting fluid.
ZipSnipe
10-20-2008, 05:40 AM
I,d center drill it first, then with rpm's down to around 280 to 300 just go with the 10mm and peck it down. And use coolant!
Oldboy
10-20-2008, 03:04 PM
I,d center drill it first, then with rpm's down to around 280 to 300 just go with the 10mm and peck it down. And use coolant!
Thats another way of what i mean in my last post. Thank You:)
But if you want a good hole use a Reamer.