nightshift
10-22-2007, 07:46 PM
I had a problem milling a 6"x24x 1/2" plate. nc prog mills .05 off top and periphery, drill and taps a dozen different holes.There are a bunch of M0's to relieve part in vise jaws (3vises). plate starts out at 3/4" thickness and is dusted on both sides initially. After milling ,drill and tap (6-32,8-32,10-32),the part is flipped over and rough milled to thickness leaving .02 for 2nd flip and final thickness.Im using a 3" 4 tooth mill {shear hog ,polished inserts, flood coolant). plate bows about .01 after roughing.I've run these many times in the past without too much trouble.
The stock I got last week warped big time (.03) . The more I mill these things
the worse they get. Would this stock have the wrong temper or be the wrong grade of aluminum ,look the same.
The stock I got last week warped big time (.03) . The more I mill these things
the worse they get. Would this stock have the wrong temper or be the wrong grade of aluminum ,look the same.