Otokoyama
02-06-2006, 08:24 AM
I'm primarily a hobbyist with occasional production runs. Instead of just using experimentally determined speeds, feeds, and depths of cut that sound and look "right", I'd like to determine these parameters using science instead of intuition. I know there are many variables (material, machine horsepower, cutting tool style and composition, machine rigidity, ...), and I've read articles about productivity "sweet spots" that must be empirically determined, but I haven't found one really good source of information that puts these all together in an easy-to-digest format that suggests a good starting point, and then essentially a flowchart that takes one through the steps to find a sweet spot.
I've found many tables with a wide enough range of data that it's almost unclear where to begin. Textbook data seems to presume a very weak machine, while commercial data seems to presume machines with infinite power. My own machine (2hp) is somewhere in between.
It seems that I select the speed first (in surface feet per minute), based on the material and cutting tool composition, so as not to wear out the tool too fast. Then I determine feed (inches per revolution), based on the tool nose radius for the desired surface finish. Then I determine depth of cut (inches) based on machine power.
Is this all there is too this? Am I making this more mysterious than it needs to be?
I've found many tables with a wide enough range of data that it's almost unclear where to begin. Textbook data seems to presume a very weak machine, while commercial data seems to presume machines with infinite power. My own machine (2hp) is somewhere in between.
It seems that I select the speed first (in surface feet per minute), based on the material and cutting tool composition, so as not to wear out the tool too fast. Then I determine feed (inches per revolution), based on the tool nose radius for the desired surface finish. Then I determine depth of cut (inches) based on machine power.
Is this all there is too this? Am I making this more mysterious than it needs to be?